AUTOMATIC COLLAR TYPE AUGER BASED SERVO MACHINE

      Description


      AUTOMATIC COLLAR TYPE AUGER BASED SERVO MACHINE

      Precision Packaging Redefined: Your Ultimate Solution for Powder and Granule Automation

      Are you seeking a high-performance, precise, and efficient packaging solution for your free-flowing and non-free-flowing powders and granules? Look no further. Our Automatic Collar Type Auger Based Servo Machine is engineered to deliver unparalleled accuracy, speed, and reliability, transforming your production line with state-of-the-art automation.

      This advanced Vertical Form Fill Seal (VFFS) machine combines a robust collar-type former with a highly accurate servo-driven auger filler, ensuring consistent bag quality and precise product dosing every single time. Ideal for a diverse range of industries, it's the smart investment for businesses aiming to optimize throughput, minimize waste, and achieve superior product presentation.

      🚀 Key Features That Drive Excellence:

      • Vertical Form Fill Seal (VFFS) System: Utilizes a collar-type bag former to create a variety of bag styles from a single roll of film, ensuring versatility and ease of operation.
      • High-Precision Servo-Driven Auger Filler: Equipped with a dedicated servo motor for the auger, guaranteeing highly accurate and repeatable dosing of powders and fine granules, reducing product giveaway.
      • Advanced PLC Control with HMI: Features a user-friendly Human-Machine Interface (HMI) touchscreen for intuitive operation, parameter adjustment, recipe management, and real-time diagnostics.
      • Automatic Film Tracking & Tension Control: Ensures smooth film unwinding and precise alignment, preventing wrinkles and optimizing bag formation.
      • Motorized Film Unwinding: Provides controlled and consistent film feed, reducing manual adjustments and enhancing reliability.
      • Robust Stainless Steel (SS304/SS316) Construction: Built for durability, hygiene, and compliance with food-grade and pharmaceutical standards, ensuring longevity and ease of cleaning.
      • Pneumatically Operated Sealing Jaws: Independent temperature control for horizontal and vertical sealing jaws ensures strong, consistent, and aesthetically pleasing seals.
      • Integrated Safety Guards & Interlocks: Comprehensive safety features protect operators and ensure compliance with industrial safety regulations.
      • Tool-less Changeover: Designed for quick and easy changeover of bag former (collar) and auger parts, maximizing uptime and production flexibility.
      • Photo-electric Mark Registration Sensor: Accurately detects print marks on film rolls for precise bag cutting and consistent branding.

      ✨ Unmatched Benefits for Your Business:

      • Unparalleled Accuracy: The servo-driven auger provides volumetric filling with exceptional precision, drastically minimizing product overfill and saving on material costs.
      • Exceptional Speed & Throughput: High-speed servo motors and optimized design allow for rapid packaging cycles, significantly boosting your production capacity.
      • Versatile Product Handling: Perfectly suited for a wide array of products including flours, spices, coffee, milk powder, chemicals, detergents, pharmaceutical powders, and more.
      • Flexible Bag Formats: Capable of producing various bag styles such as pillow bags, gusseted bags, and (with optional attachments) block bottom bags and stand-up pouches.
      • Reduced Labor & Operating Costs: Full automation minimizes the need for manual intervention, leading to lower labor costs and increased operational efficiency.
      • Superior Bag Quality: Consistent sealing, precise cuts, and neat bag formation enhance your product's market appeal and integrity.
      • User-Friendly Operation: The intuitive HMI simplifies setup, monitoring, and troubleshooting, requiring minimal operator training.
      • Hygienic & Durable: Stainless steel construction makes it easy to clean and maintain, ensuring compliance with strict hygiene standards while offering long-term reliability.
      • Quick Changeovers: Fast and easy adjustments for different bag sizes and products maximize uptime and production flexibility.

      🎯 Ideal Applications:

      • Food Industry: Flour, Sugar, Spices, Coffee Powder, Milk Powder, Protein Powder, Snack Mixes, Dry Food Products.
      • Chemical Industry: Detergents, Pesticides, Pigments, Fertilizer, Granular Chemicals.
      • Pharmaceutical Industry: API Powders, Granules (with appropriate material contact parts and validation).
      • Cosmetics: Talcum Powder, Face Packs, Hair Dyes.
      • Other: Cement Mixes, Adhesives, Animal Feed, Grains, Seeds.

      ⚙️ Technical Specifications:

      SpecificationDetail
      Packaging MaterialHeat Sealable Laminated Films, PE/PP, Metalized Film, Aluminum Foil
      Filling Range10g - 5000g (Product & Auger Dependent)
      Bag TypePillow Bag, Gusseted Bag (Optional: Block Bottom, Doy Pack)
      Bag Size (W x L)Width: 50mm - 250mm; Length: 50mm - 350mm (Adjustable)
      Production Speed20 - 70 bags/minute (Product, Bag Size & Film Dependent)
      Filling Accuracy± 0.5% - 1.5% (Product Dependent)
      Machine ControlPLC with 7-10 inch Color HMI Touchscreen
      Dosing SystemServo-Driven Auger Filler
      Sealing SystemPneumatic, Constant/Impulse Heat, Independent PID Temperature Control
      Construction MaterialFood Grade Stainless Steel (SS304 standard, SS316 optional for contact parts)
      Power Supply3 Phase, 415V AC, 50Hz (Customizable)
      Power Consumption3 - 7 KW (Varies with model and features)
      Air Consumption250 - 500 Liters/minute @ 6-8 Bar
      Machine DimensionsApprox. 1200mm (L) x 1000mm (W) x 2500mm (H)
      Machine WeightApprox. 600 - 1200 Kg

      🌟 Optional Accessories & Customizations:

      • Date Coding Unit: Hot Foil Coder, Inkjet Printer, Thermal Transfer Overprinter (TTO).
      • Nitrogen Flushing Unit: For Modified Atmosphere Packaging (MAP) to extend shelf life.
      • Gusseting Device: For producing bags with side gussets.
      • Block Bottom Device: For creating stable, flat-bottom bags.
      • Chain Bag / Batch Cutting: For producing multiple connected bags or specific batch quantities.
      • Take-off Conveyor: For automated removal of finished bags.
      • Load Cells / Weighing Platform: For gravimetric filling, offering even higher accuracy.
      • Dust Extraction System: For clean operation with fine powders.
      • Automatic Feeder System: Screw conveyor, vacuum loader, or other bulk feeding solutions.
      • Hole Puncher: For Euro slot, round hole, or handle punch.
      • Bag Shaker / Vibrator: To settle product within the bag.
      • Remote Monitoring & Diagnostics: For enhanced operational control and support.

      Invest in the future of your packaging line. Our Automatic Collar Type Auger Based Servo Machine is not just a piece of equipment; it's a strategic asset that brings precision, efficiency, and reliability to your production.

      📞 Contact Us Today!

      Ready to optimize your packaging process? Get in touch with our expert team to discuss your specific requirements, receive a personalized consultation, or request a detailed quote. Let us help you achieve your production goals with cutting-edge packaging technology.

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