Tired of inaccurate weights, product giveaway, and slow packaging lines? The [Your Brand Name] Multihead Combination Weigher is the ultimate solution for achieving unparalleled accuracy, lightning-fast speed, and exceptional reliability in your packaging operations. Designed for a diverse range of free-flowing and semi-free-flowing products, our multihead weigher minimizes waste, maximizes throughput, and guarantees consistent product quality.
What is a Multihead Weigher?
A multihead weigher (also known as a multi-head combination weigher) is a high-speed, high-precision weighing machine used in packaging lines. It works by distributing product into multiple individual weigh buckets. Its sophisticated algorithm then calculates the optimal combination of these bucket weights to achieve the target weight with extreme accuracy, then discharges the combined product into the packaging machine. This process dramatically reduces giveaway (overfill) and ensures compliance with strict weight regulations.
Key Features & Benefits:
1. Superior Precision & Accuracy
Advanced Weighing Algorithms: Patented software precisely calculates the best combination of weigh buckets to hit your target weight with minimal deviation.
High-Resolution Load Cells: Equipped with sensitive and robust load cells, ensuring consistent accuracy even in demanding environments.
Minimized Giveaway: Drastically reduces product overfill, leading to significant cost savings and improved profit margins.
Underweight Prevention: Guarantees every package meets or exceeds minimum weight requirements, preventing costly rejections and regulatory issues.
Optimized Vibratory Feed System: Ensures smooth and consistent product flow to each weigh head, preventing blockages and maximizing speed.
Rapid Discharge System: Quick-release hoppers and chutes minimize transfer time, boosting overall line efficiency.
Boosted Production Capacity: Significantly increases packages per minute (PPM), allowing you to meet higher production demands.
3. Robust & Hygienic Design (Food Grade)
Food-Grade Stainless Steel Construction: Manufactured from high-quality SUS304 (or SUS316 for enhanced corrosion resistance), ideal for food and pharmaceutical applications.
IP65/IP67 Waterproof Rating: Designed for easy washdown and rigorous cleaning protocols, ensuring compliance with HACCP and other food safety standards.
Tool-Free Disassembly: Weigh buckets, feed pans, and other contact parts can be quickly removed for thorough cleaning, minimizing downtime.
User-Friendly Interface: Large, color touchscreen display with clear graphics for easy operation and monitoring.
Recipe Management System: Store and recall hundreds of product recipes for rapid changeovers between different products and target weights.
Real-Time Performance Data: Monitor throughput, accuracy, and efficiency metrics instantly, allowing for on-the-fly adjustments and optimization.
Integrated Diagnostics: Provides immediate alerts and troubleshooting guidance to minimize downtime.
5. Versatile Product Handling
Adjustable Feed Amplitude: Customizable vibration settings to handle a wide variety of products, from fine powders to large, irregular pieces.
Specialized Weigh Buckets: Options for textured, dimpled, or anti-static buckets to effectively manage sticky, fragile, or delicate products without damage.
Anti-Bounce & Settling Control: Ensures stable weighing for products that tend to bounce or settle, maintaining accuracy.
6. Seamless Integration & Connectivity
Universal Compatibility: Easily integrates with various packaging machines, including Vertical Form Fill Seal (VFFS) baggers, Horizontal Flow Wrappers (HFFS), tray sealers, cartoners, and can filling lines.
Multiple Communication Protocols: Supports common industrial communication standards for seamless data exchange with existing plant control systems (PLCs, SCADA).
Remote Monitoring & Support (Optional): Allows for remote access and diagnostics, optimizing uptime and offering quick technical assistance.
7. Reduced Operational Costs
Lower Labor Requirements: Automation reduces the need for manual weighing and quality control checks.
Extended Machine Lifespan: Durable construction and quality components ensure long-term, reliable operation.
Improved ROI: Significant savings from reduced giveaway and increased productivity lead to a rapid return on investment.
How it Works:
Product Infeed: Product is fed from a bulk supply into the top cone of the multihead weigher.
Radial Distribution: A vibratory feeder evenly distributes the product into multiple radial feed pans.
Hopper Filling: Each feed pan directs a portion of the product into an individual weigh hopper.
Weighing & Calculation: Load cells in each weigh hopper accurately measure the product's weight. The central CPU rapidly processes all individual hopper weights.
Optimal Combination: The CPU's advanced algorithm selects the combination of hoppers whose total weight is closest to the target weight, without being underweight.
Discharge: Only the selected hoppers open simultaneously, discharging the precisely weighed product into the packaging machine below.
Repetition: The process repeats continuously at high speed.
Ideal Applications:
Our Multihead Weigher is perfectly suited for weighing and packaging a vast array of products, including:
Non-Food Items: Small hardware components, plastic parts, pharmaceuticals, seeds.
Technical Specifications (Example Configuration):
Specification
Value
Number of Heads
10, 14, 16, 20, 24 (Configurable)
Weighing Range
10g - 5000g (Product dependent, customizable)
Accuracy
+/- 0.5g - 3g (Product dependent)
Max Speed
Up to 120 PPM (Product & package dependent)
Weigh Hopper Volume
1.6L, 2.5L, 5L (Configurable)
Construction Material
SUS304 / SUS316 Stainless Steel
IP Rating
IP65 (Standard) / IP67 (Optional)
Operating Interface
10.4" or 12.1" Color Touchscreen HMI
Power Supply
220V/380V, 50/60Hz, 1.5-3KW (Configurable)
Air Pressure
0.6 MPa (For pneumatic components)
Optional Features
Dimpled buckets, timing hoppers, collection buckets, printer interface, metal detector integration, remote control
Why Choose the [Your Brand Name] Multihead Weigher?
At [Your Brand Name], we are committed to engineering cutting-edge packaging solutions that drive efficiency and profitability for your business. Our Multihead Combination Weigher is backed by:
Decades of Expertise: A proven track record in designing and manufacturing high-performance weighing equipment.
Uncompromising Quality: Built with premium components and rigorous quality control for maximum durability and reliability.
Exceptional Customer Support: Dedicated sales, technical, and service teams ready to assist you from installation to ongoing maintenance.
Customization Options: Tailored solutions to meet your specific product, speed, and integration requirements.
Proven ROI: Our weighers deliver tangible cost savings and production increases that quickly pay for themselves.
Revolutionize Your Packaging Line Today!
Ready to experience unparalleled accuracy, speed, and efficiency?
Contact us for a personalized consultation, a detailed quote, or to schedule a demonstration of the [Your Brand Name] Multihead Combination Weigher. Let us help you optimize your packaging process and achieve your production goals.