Automatic Namkeen Packing Machine

      Description


      Automatic Namkeen Packing Machine

      Revolutionize Your Snack Production with Unmatched Precision and Speed!

      Are you looking to elevate your namkeen packaging process from manual inefficiencies to automated excellence? Our Automatic Namkeen Packing Machine is engineered to deliver unparalleled speed, accuracy, and hygiene, ensuring your delicious snacks reach customers in perfect condition every time. Designed for high-volume production, this state-of-the-art machine is the ultimate solution for manufacturers aiming to optimize operations, reduce labor costs, and significantly boost output.

      Product Overview

      The Automatic Namkeen Packing Machine is a high-performance Vertical Form Fill Seal (VFFS) system integrated with an advanced multi-head weighing mechanism. It is specifically designed to handle a wide variety of namkeen products, including bhujia, sev, mixtures, chivda, dalmoth, and other crunchy snacks. With its robust construction, user-friendly interface, and precision engineering, it ensures consistent, high-quality packaging for your entire product range.

      Key Features

      • Advanced Multi-Head Weigher: Equipped with a high-accuracy multi-head weighing system, minimizing product giveaway and ensuring precise fills for every packet.
      • PLC Control System with HMI: Intuitive Human-Machine Interface (HMI) with a touch screen for easy operation, recipe management, and real-time monitoring of packaging parameters.
      • Servo Motor Driven Film Pulling: Ensures smooth, consistent, and precise film indexing for perfectly formed bags.
      • High-Speed Packaging: Capable of packaging up to 60-120 packets per minute (PPM), depending on product characteristics and bag size.
      • Versatile Bag Styles: Produces various bag formats including pillow bags, gusseted bags, and stand-up pouches (with optional attachments).
      • Robust & Hygienic Construction: Manufactured from high-grade Stainless Steel (SS304/SS316) for durability, easy cleaning, and compliance with food safety standards.
      • Automatic Film Splicing (Optional): Reduces downtime by automatically switching to a new film roll when the current one runs out.
      • Integrated Date Coding System: Thermal transfer or hot foil printer for batch number, manufacturing date, expiry date, and M.R.P. printing.
      • Adjustable Bag Former: Easily changeable bag former for different bag widths.
      • Pneumatic Jaw System: Ensures strong, airtight seals to maintain product freshness and extend shelf life.
      • Safety Interlocks: Comprehensive safety features to protect operators and prevent machine damage.
      • Auto-Tuning PID Temperature Controllers: For precise heat sealing temperature control across different film materials.

      Benefits for Your Business

      • Increased Productivity & Throughput: Significantly higher output compared to manual or semi-automatic systems, meeting growing market demands.
      • Reduced Labor Costs: Automates the weighing and packing process, minimizing the need for extensive manual labor.
      • Superior Packaging Quality: Consistent bag forming, precise fills, and strong seals enhance your brand image and product integrity.
      • Enhanced Product Freshness: Airtight packaging protects namkeen from moisture and air, maintaining crispness and flavor.
      • Minimised Product Wastage: Accurate weighing drastically reduces product giveaway, saving raw material costs.
      • Improved Hygiene & Food Safety: Stainless steel construction and automated operation reduce human contact, ensuring hygienic packaging.
      • Versatility & Adaptability: Easily switch between different namkeen types and bag sizes, offering flexibility in production.
      • User-Friendly Operation: Simplifies complex tasks, requiring minimal training for operators.
      • Long-Term Reliability: Built with durable components for continuous operation and minimal maintenance.
      • Scalability: Invest in a machine that grows with your business, handling increased production volumes efficiently.

      Ideal for Applications

      • Namkeen Manufacturers: Bhujia, Sev, Mixture, Chivda, Dalmoth, Gathiya, and all types of fried savory snacks.
      • Snack Food Industry: Potato Chips, Fryums, Puffs, Extruded Snacks.
      • Confectionery: Candies, Gums, Small Chocolates.
      • Dry Fruits & Nuts: Almonds, Cashews, Peanuts (roasted/fried).
      • Granular Products: Pulses, Cereals, Grains, Sugar (small packs).

      How It Works (Simplified)

      1. Product Feeding: Namkeen is fed into the multi-head weigher's vibratory feeders from a bulk hopper.
      2. Precise Weighing: The multi-head weigher precisely calculates the target weight by combining multiple weigh buckets.
      3. Film Unwinding: The packaging film roll is unwound, guided over a former tube.
      4. Bag Forming: The film is formed into a tube shape around the forming collar.
      5. Filling: The accurately weighed namkeen drops through the forming tube into the formed bag.
      6. Sealing & Cutting: Horizontal and vertical sealers create airtight seals, and the bag is cut, creating a perfectly packaged namkeen packet.
      7. Ejection: The finished bag is discharged onto a conveyor.

      Technical Specifications

      FeatureSpecification
      Packing Capacity30 - 120 bags/min (PPM) - Dependent on product & bag size
      Packing Range10g - 1000g (Customizable)
      Bag TypePillow Bag, Gusseted Bag, Stand-up Pouch (Optional)
      Film MaterialLaminated films (BOPP, Polyester, Metalized Polyester, Aluminium Foil, etc.)
      Accuracy± 0.1g - 1g (Dependent on product & range)
      Sealing TypeCenter Seal / 3-Side Seal / 4-Side Seal
      Power Supply3 Phase, 415V, 50Hz (Customizable)
      Power Consumption5 - 8 KW (Approx.)
      Air Consumption6 - 8 CFM @ 6 Bar
      Machine Dimensions~ (L)2000mm x (W)1500mm x (H)2800mm (Varies with model & configuration)
      Machine Weight~ 800 - 1200 Kg (Approx.)
      Control SystemPLC with Touch Screen HMI
      MaterialFood Grade Stainless Steel (SS304/SS316)

      Why Choose Our Automatic Namkeen Packing Machine?

      • Industry Expertise: Years of experience in packaging solutions tailored for the food industry.
      • Quality & Reliability: Built with premium components and rigorous quality checks for long-lasting performance.
      • Customization Options: We offer configurations and additional features to perfectly match your specific production requirements.
      • Comprehensive Support: Excellent after-sales service, technical assistance, spare parts availability, and training.
      • Cost-Effectiveness: Designed to provide a rapid return on investment through increased efficiency and reduced operational costs.

      Take the Next Step Towards Automated Excellence!

      Stop compromising on speed, accuracy, and hygiene. Invest in an Automatic Namkeen Packing Machine that transforms your production line and positions your brand for greater success.

      Contact us today for a personalized consultation, a detailed quote, or to schedule a demonstration!

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