Description

Advanced Syringes Horizontal Flow Wrap Machine: Precision, Hygiene, and High-Speed Packaging

In the critical medical and pharmaceutical industries, the integrity, sterility, and efficient packaging of syringes are paramount. Our Syringes Horizontal Flow Wrap Machine is engineered to meet these rigorous demands, providing a state-of-the-art solution for individually packaging various types of syringes, from single-use to pre-filled, ensuring maximum product protection and operational efficiency.

Designed for precision and hygiene, this machine seamlessly integrates into existing production lines, offering high-speed wrapping with impeccable sealing integrity, vital for maintaining aseptic conditions and extending shelf life.

Key Features

• Precision Syringe Handling:
  • Automated Infeed System: Gentle, accurate, and synchronized feeding of syringes using custom-designed conveyors or pucks, preventing damage and ensuring consistent product orientation.
  • No-Product-No-Bag Function: Minimizes film waste by preventing bag formation when no product is present.
• Superior Sealing Integrity:
  • Hermetic Seals: Equipped with advanced heat sealing technology (rotary or reciprocating jaw options) to create strong, consistent, and hermetic seals on three sides, crucial for maintaining sterility.
  • Independent Temperature Control: Precise PID temperature control for each sealing zone (longitudinal and end seals) ensures optimal seal quality across various film types.
  • Gas Flushing Option: Integrated nitrogen flushing capabilities for oxygen reduction, extending product shelf life and maintaining drug stability (optional).
• Advanced Film Management:
  • Servo-Driven Film Feed: High-precision servo motors control film tension and pulling for smooth, accurate film registration and reduced wrinkles.
  • Print Mark Registration: Optical sensor for precise film cut-off with pre-printed film, ensuring brand consistency and correct information placement.
  • Versatile Film Compatibility: Handles a wide range of heat-sealable packaging materials, including laminated films (BOPP, PET, CPP, PE), medical-grade paper-plastic laminates, and barrier films.
• Hygienic Design & Construction (GMP Compliant):
  • Stainless Steel Construction: All product contact parts and critical exterior surfaces made from AISI 304 or 316L stainless steel for ultimate hygiene, corrosion resistance, and easy cleaning.
  • Open-Frame Design: Facilitates thorough cleaning and maintenance, reducing areas for contamination build-up.
  • Minimal Contamination Risk: Designed to meet Good Manufacturing Practices (GMP) and relevant medical device packaging standards.
• Intuitive HMI & Control:
  • User-Friendly Touchscreen Interface (HMI): Large, color touchscreen for easy operation, recipe management, real-time diagnostics, and performance monitoring.
  • Advanced PLC Control System: Reliable and robust PLC (e.g., Siemens, Allen-Bradley) ensures precise control over all machine functions and allows for seamless integration with upstream and downstream equipment.
  • Recipe Storage: Store and recall multiple product settings for quick and efficient changeovers between different syringe sizes or packaging configurations.
• High-Speed & Efficiency:
  • Rapid Packaging Speeds: Capable of packaging up to 120-200 packages per minute, significantly increasing throughput.
  • Quick Changeover: Tool-less or minimal-tool changeover procedures for different product sizes, minimizing downtime and maximizing productivity.
  • Integrated Diagnostics: Alerts operators to potential issues, facilitating quick troubleshooting and maintenance.
• Versatile Packaging Options:
  • Single Syringe Pack: Ideal for individual sterile presentation.
  • Multi-Pack Configurations: Ability to bundle multiple syringes together (e.g., 2-packs, 5-packs) for specific market needs (optional).
• Robust & Reliable Construction:
  • Heavy-duty frame and high-quality components ensure long-term durability, stability, and consistent performance in demanding production environments.

Benefits for Your Operation

• Enhanced Sterility & Product Integrity: Ensures each syringe remains sterile and protected from external contaminants from the point of packaging to use.
• Significant Operational Efficiency: High-speed performance and rapid changeovers dramatically increase production output and reduce labor costs.
• Reduced Product Damage & Waste: Gentle handling and precise packaging minimize product damage and film material waste.
• Compliance & Peace of Mind: Adherence to GMP and medical device packaging standards provides assurance for regulatory requirements and market access.
• Adaptability for Future Needs: Flexible design accommodates a range of syringe sizes and packaging materials, future-proofing your investment.
• User-Friendly Operation: Intuitive controls reduce training time and simplify daily operations, empowering your team.

Ideal Applications

• Pharmaceutical Manufacturing: Packaging pre-filled syringes, single-dose injectable medications.
• Medical Device Packaging: Sterile packaging of disposable syringes, needle-syringe combinations.
• Biotechnology Companies: Protecting sensitive biological products in syringe form.
• Contract Packaging Organizations (CPOs): Offering specialized, high-volume syringe packaging services.

Technical Specifications (Customizable)

Why Choose Our Syringes Horizontal Flow Wrap Machine?

• Unmatched Expertise: Years of experience in designing and manufacturing specialized packaging machinery for demanding industries.
• Commitment to Quality: We use only the highest-grade components and precision engineering to ensure lasting reliability and performance.
• Global Support & Service: Comprehensive installation, training, and responsive after-sales support ensure your operations run smoothly.
• Customization & Integration: Our machines can be tailored to your specific product dimensions, packaging requirements, and integrated seamlessly into your existing production lines.

Elevate Your Syringe Packaging Operation

Ready to optimize your syringe packaging process with a machine that combines precision, hygiene, and efficiency? Our Syringes Horizontal Flow Wrap Machine is the intelligent choice for maintaining product integrity and boosting your productivity.

Contact us today for a personalized consultation and quote!