Description

High-Precision Automatic Round Coffee & Tea Pod Packing Machine with Nitrogen Flushing

Elevate your single-serve beverage production with our state-of-the-art Automatic Round Coffee & Tea Pod Packing Machine. Engineered for superior efficiency, consistency, and product freshness, this machine is the ultimate solution for manufacturers seeking to streamline their filling and sealing operations for various round-shaped coffee and tea pods (e.g., Nespresso® compatible, K-Cup® style).

Product Overview

Our advanced packing machine is a fully integrated system designed for the automatic loading, precision filling, nitrogen flushing, and hermetic sealing of round coffee and tea pods. Built with robust, food-grade materials and incorporating cutting-edge control technology, it guarantees high throughput, exceptional filling accuracy, and extended product shelf life, preserving the aroma and flavor of your premium beverages.

Key Features & Capabilities

• Fully Automatic Operation: Seamless automation from empty pod feeding to sealed pod discharge, minimizing manual intervention and maximizing efficiency.
• Precision Dosing System:
  • Servo-Driven Auger Filler: Ensures highly accurate and consistent filling weights for ground coffee, instant coffee, loose leaf tea, or instant tea, reducing product waste.
  • Adjustable Filling Range: Easily customizable for different fill weights (e.g., 2g to 15g for coffee, 1g to 5g for tea).
• Integrated Nitrogen Flushing System:
  • Pre-fill & Post-fill Flushing: Significantly reduces oxygen levels within the pod before and after product filling.
  • Extended Shelf Life: Protects product freshness, aroma, and taste by preventing oxidation, allowing for wider distribution and longer consumer enjoyment.
• High-Quality Sealing Mechanism:
  • Independent Heat Sealing Stations: Provides strong, consistent, and hermetic seals for each pod, preventing leaks and preserving product integrity.
  • Roll Film Unwinding & Cutting: Automatically handles and precisely cuts lid material from a roll, minimizing material waste.
• Versatile Pod Compatibility: Designed to handle a wide range of round-shaped pods, including Nespresso® compatible capsules, K-Cup® style pods, and other custom round designs. Easily adjustable for different pod dimensions.
• User-Friendly Control Interface:
  • PLC (Programmable Logic Controller): Ensures reliable and precise machine operation.
  • HMI Touchscreen: Intuitive graphical interface for easy recipe management, parameter adjustment, fault diagnosis, and real-time monitoring.
• Robust & Hygienic Construction:
  • Food-Grade Stainless Steel (SS304/SS316L): All contact parts and structural components are made from high-quality stainless steel, ensuring food safety, durability, and easy cleaning.
  • GMP Compliant Design: Facilitates adherence to stringent hygiene and sanitation standards.
• Safety Features: Equipped with emergency stop buttons, safety interlocks, and protective guarding to ensure operator safety.
• Quick Changeover: Designed for fast and easy changeover between different pod types or fill weights, minimizing downtime.

Benefits for Your Business

• Boosted Productivity & Throughput: Achieve high production volumes with speeds ranging from 60 to 120 pods per minute (depending on model and product).
• Superior Product Quality & Consistency: Ensure every pod meets your exact specifications for fill weight and seal integrity, reinforcing brand reputation.
• Maximized Product Freshness: The nitrogen flushing system dramatically extends the shelf life of your coffee and tea products.
• Reduced Labor Costs: Automate repetitive tasks, freeing up your workforce for more critical operations.
• Minimized Product Waste: Precision filling and reliable sealing significantly reduce material and product losses.
• Enhanced Operational Efficiency: Intuitive controls and robust design lead to stable performance and less maintenance.
• Future-Proof Investment: Adaptable design allows for handling various pod types, ensuring relevance for future product lines.

Technical Specifications (Example – can be customized)

• Model Name: PodMaster Pro-Series (e.g., PM-600, PM-1200)
• Output Speed: 60-120 pods/minute (depending on pod size, fill weight, and model)
• Filling Accuracy: ±0.2g (for typical coffee/tea densities)
• Filling Range: 1g - 15g (customizable)
• Pod Compatibility:
  • Diameter: 30mm - 60mm
  • Height: 25mm - 45mm
• Control System: Siemens / Allen-Bradley PLC with Color Touchscreen HMI
• Nitrogen Consumption: ~0.5 - 1.5 m³/hour (adjustable based on flushing intensity)
• Compressed Air: 0.6 MPa, 0.4 m³/minute
• Power Supply: 3-Phase, AC 380V/220V, 50/60Hz, 6-10 kW (configurable)
• Machine Dimensions (L x W x H): Varies by model (e.g., 2800 x 1200 x 2200 mm)
• Machine Weight: Approx. 1200 - 1800 kg
• Construction Material: Food-grade Stainless Steel (SS304 / SS316L for contact parts)
• Noise Level: <75 dB(A)

Applications

This versatile packing machine is ideal for:

• Coffee Roasters: For packaging ground coffee into Nespresso® compatible, K-Cup® style, or other single-serve coffee pods.
• Tea Companies: For filling loose leaf tea, herbal teas, or instant tea into pods.
• Instant Beverage Manufacturers: Packaging hot chocolate, instant cocoa, or other powdered beverages.
• Co-Packing Services: Providing high-volume, quality packing solutions for various beverage brands.

Optional Add-ons & Customizations

• Automatic Secondary Packaging: Integration with cartoners, baggers, or boxing machines.
• Inkjet/Laser Coding System: For printing batch numbers, dates, and other traceability information.
• Integrated Checkweigher: For 100% weight verification and automatic rejection of non-conforming pods.
• Automatic Lid Loading System: For pre-cut lids (if not using roll film).
• UV Sterilization Module: For enhanced hygiene inside the pod.
• Remote Monitoring & Diagnostics: For real-time performance tracking and quicker support.
• Custom Tooling: For unique pod shapes or sizes not covered by standard configurations.

Why Choose Our Round Pod Packing Machine?

We combine engineering excellence with a deep understanding of the beverage industry's needs. Our machines are renowned for:

• Reliability & Durability: Built to last with minimal maintenance, ensuring consistent uptime.
• Precision & Performance: Delivers unmatched accuracy and quality in every pod.
• Customer Support: Comprehensive after-sales service, including installation, training, and technical assistance.
• Innovation: Continuously updated with the latest technology to keep your production competitive.

Ready to revolutionize your coffee and tea pod production?

Contact Us Today for a Customized Quote and Consultation! Visit our website: www.yourcompany.com Phone: +1 (XXX) XXX-XXXX