Description
Automatic Pneumatic Toys Pouch Packing Machine: Precision and Efficiency for Your Playful Products
Revolutionize your toy packaging operations with our advanced Automatic Pneumatic Toys Pouch Packing Machine. Engineered for toy manufacturers, distributors, and contract packers, this robust and intelligent system delivers unparalleled speed, precision, and consistency, transforming your manual packing processes into a streamlined, high-output production line.
Designed to handle a wide variety of toys – from small plastic components and building blocks to plush figures and game accessories – this machine ensures your products are packed securely, hygienically, and with a professional finish every time.
Key Features:
- Fully Automatic Operation: Seamlessly handles pouch feeding, opening, filling, sealing, and discharge without manual intervention, drastically reducing labor costs and increasing throughput.
- Pneumatic System Precision: Utilizes high-quality pneumatic components for smooth, reliable, and precise movements, ensuring gentle handling of delicate toys and consistent pouch sealing. The pneumatic drive offers robustness and simplified maintenance.
- Versatile Pouch Compatibility: Accommodates a broad range of pre-made pouches including stand-up pouches, flat pouches, zipper pouches, gusset bags, and Doypacks, offering flexibility for various product presentations.
- Gentle Product Handling: Equipped with specialized feeding and filling mechanisms (e.g., multi-head weighers, vibratory counters, volumetric cups, or customized pick-and-place systems) designed to protect toys from damage during the packaging process.
- Integrated Filling Solutions: Seamlessly integrates with various filling systems based on your toy type and quantity requirements, ensuring accurate product dispensing.
- Advanced Sealing Technology: Features precise heat sealing mechanisms that create strong, aesthetically pleasing, and tamper-evident seals, preserving product integrity and shelf life. Options for different seal patterns are available.
- User-Friendly HMI Control: Intuitive color touchscreen Human Machine Interface (HMI) with PLC control for easy operation, recipe storage, real-time monitoring, diagnostics, and quick changeovers between different products/pouch sizes.
- Robust Stainless Steel Construction: Constructed from high-grade 304 stainless steel for all product contact parts and the main frame, ensuring durability, hygiene, and compliance with industry standards.
- Comprehensive Safety Features: Equipped with emergency stop buttons, safety interlocks on guards, and overload protection to ensure operator safety and prevent machine damage.
Core Benefits:
- Boosted Production Capacity: Achieve significantly higher packaging speeds compared to manual methods, meeting demanding production schedules and increasing market reach.
- Significant Labor Cost Reduction: Automate repetitive tasks, allowing you to redeploy staff to more valuable roles and reduce operational expenses.
- Superior Packaging Quality: Deliver consistently packaged products with uniform seals and professional presentation, enhancing brand image and consumer appeal.
- Reduced Product Damage & Waste: Gentle handling mechanisms minimize breakage and defects, while precise filling reduces product giveaway.
- Enhanced Operational Reliability: The robust pneumatic system and sturdy construction ensure long-term, dependable performance with minimal downtime.
- Rapid ROI & Scalability: A fast return on investment through efficiency gains, with a modular design that can be scaled to grow with your business needs.
- Improved Hygiene & Cleanliness: Stainless steel construction is easy to clean and maintain, meeting stringent hygiene requirements for toy manufacturing.
How It Works (Simplified Process):
- Pouch Loading: Pre-made pouches are manually or automatically loaded into the machine's magazine.
- Pouch Picking & Opening: A robotic arm or suction cups pick a pouch and precisely open it.
- Toy Filling: The integrated filling system (e.g., multi-head weigher, vibratory counter) accurately dispenses the predetermined quantity or weight of toys into the open pouch.
- Sealing: The filled pouch is transported to the sealing station where heat and pressure create a secure, hermetic seal.
- Discharge: The perfectly packed pouch is then discharged onto a conveyor for further processing (e.g., cartoning, case packing).
Technical Specifications:
- Model Series: P-TPM Series (Specific models available based on features)
- Packaging Speed: 20 - 60 pouches/minute (dependent on product, pouch size, and filling system)
- Pouch Size Range:
- Width: 80 - 200 mm
- Length: 100 - 300 mm
- (Custom sizes available upon request)
- Filling Accuracy: ±0.5 - 2 grams (depending on filling system and product characteristics)
- Air Consumption: 0.6 MPa, 0.4 - 0.8 m³/min
- Power Supply: AC 220V/380V, 50/60Hz, 3-5 kW (Configurable to local standards)
- Machine Dimensions: Approx. 1800mm (L) x 1200mm (W) x 1600mm (H) (Varies with configuration)
- Machine Weight: Approx. 600 - 800 kg
- Material: 304 Stainless Steel for all contact parts; powder-coated carbon steel for non-contact frame (optional full stainless steel).
- Control System: Siemens/Omron PLC with HMI Touchscreen
- Noise Level: ≤ 75 dB(A)
Ideal Applications:
- Small plastic toys (e.g., building blocks, mini-figures, toy cars)
- Plush toys and stuffed animals
- Game pieces and components
- Promotional toy sets and giveaways
- Educational toy kits
- Seasonal and novelty toys
Why Choose Our Automatic Pneumatic Toys Pouch Packing Machine?
We combine cutting-edge engineering with robust construction to deliver a packaging solution that is not only efficient but also reliable and built to last. Our commitment to quality, customization, and exceptional after-sales support ensures your investment provides maximum value and continuous operation.
Don't let manual packaging limit your production potential. Elevate your toy packaging process with our Automatic Pneumatic Toys Pouch Packing Machine.
[Contact Us Today for a Customized Quote and Consultation!] [Phone: +1-XXX-XXX-XXXX | Email: info@yourcompany.com | Website: www.yourcompany.com]
