Automatic Servo Auger Filling Packing Machine

      Description


      Automatic Servo Auger Filling & Packing Machine

      Precision, Speed, and Versatility for Powder & Granule Packaging

      Revolutionize your packaging operations with our state-of-the-art Automatic Servo Auger Filling & Packing Machine. Engineered for unparalleled accuracy, speed, and reliability, this advanced system is the ultimate solution for precise volumetric or gravimetric filling of a wide range of powders, granules, and even some semi-solid products. Say goodbye to product giveaway, inconsistent fills, and manual labor inefficiencies, and embrace a future of optimized production and superior package quality.

      Key Features & Advantages:

      1. Unrivaled Servo Control & Accuracy:

      • High-Precision Servo Motor: At its core, a sophisticated servo motor drives the auger, offering precise rotational control for exact product dispensing. This ensures consistent fill weights/volumes batch after batch.
      • Advanced PLC & HMI: Equipped with a powerful Programmable Logic Controller (PLC) and an intuitive Human-Machine Interface (HMI) touchscreen for easy setup, real-time monitoring, and recipe management.
      • Minimized Product Giveaway: Achieve exceptional fill accuracy (typically ≤ ±0.5-1% depending on product characteristics), drastically reducing costly product waste and maximizing your profit margins.
      • Real-time Weight Feedback (Optional): Integration with an inline checkweigher and feedback loop allows for automatic fill adjustment, ensuring every package meets target specifications.

      2. Optimized Auger Filling System:

      • Versatile Product Handling: Ideal for a broad spectrum of free-flowing and non-free-flowing powders (e.g., coffee, spices, flour, protein powder, sugar, chemical powders, pharmaceutical ingredients) and fine granules.
      • Interchangeable Augers & Tooling: Quick-change augers, funnels, and agitator blades allow for rapid adaptation to different product types and fill sizes without extensive downtime.
      • Anti-Dust & Anti-Drip Mechanisms: Engineered with features to minimize dust emission during filling and prevent product drip, ensuring a clean and hygienic working environment and package integrity.
      • Hopper Options: Available with single or double hoppers, and options for agitated hoppers to prevent product bridging, ensuring smooth and continuous flow.

      3. Robust & Hygienic Construction:

      • Food-Grade Stainless Steel: All product contact parts are constructed from high-quality 304 or 316L stainless steel, meeting stringent food, pharmaceutical, and chemical industry standards.
      • Easy-Clean Design: Features a modular design with quick-release components for thorough and efficient cleaning, crucial for multi-product lines and maintaining hygiene.
      • Durable & Low Maintenance: Built with industrial-grade components for long-term reliability and minimal maintenance requirements, ensuring maximum uptime.

      4. User-Friendly Operation & Integration:

      • Intuitive Touchscreen HMI: Simplifies operation with clear graphics, multi-language support, fault diagnostics, and recipe storage for quick product changeovers.
      • Integrated Packaging Capabilities: Designed to seamlessly integrate with various packing components such as:
        • Bagging Machines: VFFS (Vertical Form Fill Seal) and HFFS (Horizontal Form Fill Seal) for pouches, sachets, and bags.
        • Container Filling: Jars, bottles, cans, tubs, and rigid containers with automatic indexing systems.
        • Conveyor Systems: Automated product feeding and package discharge.
      • Safety Features: Equipped with comprehensive safety interlocks, emergency stops, and guarding to ensure operator safety.

      Ideal for a Wide Range of Applications:

      • Food & Beverage: Coffee powder, instant mixes, spices, flour, baking powder, sugar, protein powders, nutritional supplements, cocoa, baby food.
      • Pharmaceutical: Active Pharmaceutical Ingredients (APIs), pharmaceutical powders, capsules fillers (pre-fill).
      • Chemical: Detergents, agricultural chemicals, pesticides, fertilizers, industrial powders.
      • Cosmetics: Talcum powder, pigments, bath salts, loose powders.
      • Other: Fine granules, seeds, pet food additives.

      Technical Specifications (Example Configuration):

      ParameterValue
      Filling Range10g - 5000g (adjustable, depends on auger)
      Filling Accuracy≤ ±0.5-1% (depending on product density)
      Filling Speed20-60 fills/minute (product & dose dependent)
      Control SystemSiemens/Allen-Bradley PLC with Touch Screen HMI
      Motor TypeHigh-Precision Servo Motor (for auger)
      Material304/316L Stainless Steel (Product Contact)
      Power Supply3 Phase, 220/380/415V, 50/60Hz
      Air Pressure0.6-0.8 MPa
      Hopper Capacity50-100 Liters (customizable)
      Machine WeightApprox. 300-600 kg (model dependent)
      Dimensions (LWH)Varies by model and configuration

      Note: Specifications are subject to customization based on specific product requirements and application needs.

      Customization & Integration:

      We understand that every production line is unique. Our Automatic Servo Auger Filling & Packing Machines can be tailored with various options including:

      • Different auger sizes and designs
      • Vacuum assist for dusty products
      • Dust collection interfaces
      • CIP (Clean-In-Place) capabilities
      • Integration with existing conveyor systems, cappers, sealers, labelers, and coding machines.
      • Various feeder options (screw feeders, vibratory feeders)

      Why Choose Our Automatic Servo Auger Filler?

      • Unwavering Quality: Built with premium components and meticulous craftsmanship for enduring performance.
      • Expert Support: Comprehensive pre-sales consultation, installation assistance, and responsive after-sales service.
      • Tailored Solutions: We work closely with you to design a system that perfectly matches your product, packaging, and production goals.
      • Proven Reliability: Our machines are designed for continuous, heavy-duty operation, minimizing downtime and maximizing output.

      Elevate Your Packaging to the Next Level.

      Contact us today for a personalized consultation and discover how our Automatic Servo Auger Filling & Packing Machine can transform your production efficiency and product quality.

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