Description

Streamline Your Production with Precision: The Automatic Batter Packaging Machine

Overview

Tired of slow, inconsistent, and labor-intensive batter packaging processes? Our Automatic Batter Packaging Machine is engineered to transform your operations, delivering unparalleled speed, accuracy, and hygiene. Ideal for bakeries, food manufacturers, catering services, and any business dealing with liquid or semi-liquid food products, this state-of-the-art system ensures your batters are packaged perfectly, every time. Elevate your product quality, reduce operational costs, and meet soaring demand with ease.

Key Features & Benefits

1. Unmatched Precision Filling

• Volumetric/Pump Filling Technology: Equipped with high-accuracy piston pumps or servo-driven volumetric systems to dispense exact quantities of batter.
• Minimal Product Giveaway: Ensures consistent portion sizes, significantly reducing material waste and meeting strict regulatory standards for product weight.
• Handles Various Viscosities: From thin pancake batter to thick cake mixes, dosa, idli batter, or even sauces and gravies, the adjustable filling mechanism accommodates a diverse range of liquid and semi-liquid products.

2. High-Speed Automation

• Boosted Productivity: Achieve impressive packaging speeds, dramatically increasing your daily output and meeting tight production schedules.
• Reduced Labor Dependency: Automates the entire packaging process, minimizing the need for manual handling and freeing up staff for other critical tasks.
• Continuous Operation: Designed for sustained performance, ensuring efficient and uninterrupted production cycles.

3. Superior Hygiene & Food Safety

• Food-Grade Stainless Steel Construction: All contact parts are made from high-quality SS3304 (or optional SS316), ensuring maximum hygiene, resistance to corrosion, and compliance with food safety regulations (e.g., HACCP, FDA).
• Sanitary Design: Features smooth surfaces and minimal crevices to prevent bacterial growth and facilitate thorough cleaning.
• CIP (Clean-in-Place) Compatibility: Designed for easy and efficient cleaning without extensive disassembly, saving time and ensuring proper sanitation.
• Enclosed Design: Protects the product from external contaminants during the packaging process.

4. User-Friendly Interface & Control

• Intuitive HMI Touchscreen: A high-resolution Human-Machine Interface (HMI) provides simple, graphical controls for easy operation, recipe management, and real-time monitoring.
• PLC (Programmable Logic Controller) System: Ensures reliable and precise control over all machine functions, allowing for quick adjustments and consistent performance.
• Recipe Storage: Save multiple product recipes for quick changeovers between different batter types or package sizes, minimizing downtime.

5. Versatile Packaging Options

• Adaptable Pouch Forming: Creates a variety of pouch styles including stand-up pouches, pillow bags, 3-side seal, 4-side seal, or gusseted pouches.
• Wide Range of Film Materials: Compatible with various laminated film types (e.g., PET/AL/PE, PET/PE) to suit your product's shelf-life and branding requirements.
• Customizable Features:
  • Date & Batch Coding: Integrated printers for precise expiry date, manufacturing date, and batch number printing.
  • Nitrogen Flushing: Optional gas flushing unit to extend shelf life by reducing oxygen content inside the package.
  • Easy Tear Notches: For consumer convenience.
  • Hole Punching: For hanging display.
  • Various Sealing Patterns: Vertical and horizontal sealing with consistent, strong seals to prevent leakage.

6. Robust & Durable Construction

• Built to Last: Engineered with heavy-duty components and a robust frame for long-term reliability and minimal maintenance.
• Reliable Performance: Designed for continuous industrial use, ensuring consistent output and reduced downtime.
• Integrated Safety Features: Emergency stop buttons, interlocking guards, and sensors ensure operator safety and compliance with industrial standards.

Technical Specifications (Illustrative - Customizable)

• Filling Range: 50 ml - 1000 ml (or customizable based on requirements)
• Packaging Speed: 30 - 80 pouches/minute (dependent on fill volume and film type)
• Filling Accuracy: ±0.5% - 1%
• Pouch Width: 50 mm - 200 mm (customizable)
• Pouch Length: 50 mm - 300 mm (customizable)
• Film Material: Laminated films (e.g., PET/PE, OPP/CPP, Aluminum foil composites)
• Power Supply: 3 Phase, 415V AC, 50/60 Hz (customizable)
• Power Consumption: 5 - 10 kW (approximate)
• Air Consumption: 0.6 MPa, 0.3-0.8 m³/min (if pneumatic components are used)
• Machine Material: Food-grade Stainless Steel (SS304 standard, SS316 optional for corrosive products)
• Control System: Siemens/Allen-Bradley PLC with HMI Touchscreen
• Dimensions (L x W x H): ~2000mm x 1200mm x 2500mm (may vary by model)
• Weight: ~1000 - 1500 kg (approximate)

Ideal Applications

• Bakeries & Confectioneries: Cake batter, muffin batter, cookie dough, liquid glazes.
• Food Processing Plants: Pancake mix, waffle mix, dosa batter, idli batter, custard, yogurt, sauces, gravies, purees, soups.
• Catering Services: Bulk packaging of liquid food items for large events.
• Dairy Industry: Liquid cheese, dairy-based dessert mixes.
• Ready-to-Eat Meal Producers: Components for pre-packaged meals.

Why Choose Our Automatic Batter Packaging Machine?

Investing in our Automatic Batter Packaging Machine means investing in the future of your production line.

• Boosted Productivity: Achieve higher output with less effort.
• Uncompromised Quality: Deliver perfectly consistent, hygienic products every time.
• Reduced Operational Costs: Save on labor, minimize waste, and improve efficiency.
• Enhanced Food Safety: Meet and exceed industry standards with a robust, sanitary design.
• Scalability & Future-Proofing: Adapt to changing market demands and product variations with a versatile and reliable system.

Ready to Revolutionize Your Batter Packaging?

Contact us today for a personalized consultation, a detailed quote, or to schedule a demonstration. Let us help you elevate your production efficiency and product quality to new heights.

Invest in efficiency, invest in the future of your production.