[Product Name Placeholder] High-Speed Automatic Grains Packaging Machine: Precision, Efficiency, and Hygiene for Modern Grain Processing
Revolutionize your grain packaging operations with the [Product Name Placeholder] High-Speed Automatic Grains Packaging Machine. Engineered for unparalleled precision, efficiency, and hygiene, this state-of-the-art solution is designed to meet the demanding requirements of modern grain processors, millers, and food manufacturers. From fine seeds to coarse pulses, our machine ensures consistent, accurate, and hermetically sealed packaging, optimizing your production line and elevating your product's market appeal.
✨ Key Features & Innovation
Advanced Multi-Head Weigher System: Equipped with a high-precision multi-head weighing system, ensuring extreme accuracy for various grain densities and reducing product giveaway, leading to significant cost savings.
Intuitive PLC Control & HMI Touch Screen: User-friendly interface with a programmable logic controller (PLC) and a vivid human-machine interface (HMI) touch screen for easy operation, recipe management, error diagnosis, and parameter adjustments.
Robust Stainless Steel Construction (304/316L): Built with food-grade stainless steel for superior durability, corrosion resistance, and effortless cleaning, adhering to the strictest food safety and hygiene standards.
Versatile Packaging Capabilities: Accommodates a wide range of bag types, including pillow bags, gusseted bags, flat bottom bags, and stand-up pouches, with quick and easy changeover for different formats.
High-Speed Film Pulling System: Utilizes a servo motor-driven double belt film pulling system for stable, smooth, and high-speed film feeding, minimizing creasing and ensuring perfect bag formation.
Intelligent Temperature Control: Independent PID temperature control system for vertical and horizontal sealing, ensuring consistent, strong, and aesthetically pleasing bag seals across various film materials.
Integrated Batch & Date Coding: Seamlessly integrates with optional thermal transfer overprinters or inkjet printers for automatic batch number, production date, expiry date, and other critical information printing.
Automatic Film Tracking System: Ensures precise film alignment and prevents deviations, guaranteeing consistent bag appearance and reducing material waste.
Integrated Safety Features: Equipped with emergency stop buttons, safety interlocks, and protective guarding to ensure operator safety during all stages of operation.
Low Maintenance Design: Engineered for accessibility and ease of maintenance, reducing downtime and operational costs.
🚀 Benefits for Your Business
Maximized Productivity: Achieve significantly higher packaging speeds compared to manual or semi-automatic systems, boosting your overall output and meeting tight deadlines.
Unmatched Accuracy: Drastically reduce product giveaway with precise weighing, leading to substantial savings on raw materials and improved profit margins.
Enhanced Hygiene & Food Safety: The stainless steel construction and easy-to-clean design minimize contamination risks, protecting your brand reputation and consumer health.
Reduced Labor Costs: Automate the entire packaging process, significantly cutting down on labor requirements and allowing your workforce to focus on more strategic tasks.
Consistent Product Quality: Deliver uniform, professional-looking packages with strong, reliable seals, enhancing your brand image and consumer trust.
Operational Flexibility: Easily switch between different grain types and bag sizes, adapting quickly to market demands and product variations.
Long-Term Reliability: Invest in a robust, durable machine built for continuous operation, ensuring a high return on investment for years to come.
🌾 Applications
The [Product Name Placeholder] Grains Packaging Machine is ideal for packaging a diverse range of granular and free-flowing products, including but not limited to:
20 - 70 bags/min (depends on product, film, and bag size)
Weighing Accuracy
± 0.1 - 1.5g (product dependent)
Control System
Siemens/Schneider PLC, 10-inch HMI Touch Screen
Power Supply
3 Phase, 380V/50Hz (customizable)
Power Consumption
5 - 8 kW (approx.)
Air Consumption
0.6 MPa, 0.4 m³/min (for pneumatic components)
Machine Dimensions
L 2500 x W 1800 x H 3500 mm (approx.)
Machine Weight
1200 - 1800 kg (approx.)
Construction
SUS304/SUS316L Stainless Steel
Optional Devices
Nitrogen Flushing, Hole Punch, Tear Notch, Bag Supporter,
Vacuum Feeder, Out-feed Conveyor, Metal Detector,
Checkweigher, Automatic Cartoning Machine
⚙️ How It Works (Simplified Process)
Material Feeding: Grains are fed from a bulk hopper into the multi-head weigher.
Precise Weighing: The multi-head weigher accurately measures the desired weight of grains.
Film Unwinding & Forming: A roll of packaging film is unwound, printed (if applicable), and guided through a forming collar that shapes it into a tube.
Vertical Sealing: The formed film tube is vertically sealed along its length.
Bag Filling: The precisely weighed grains are discharged from the weigher into the formed bag.
Horizontal Sealing & Cutting: The top of the filled bag and the bottom of the next bag are horizontally sealed, and then the filled bag is cut off.
Bag Discharge: The perfectly sealed and filled bag is discharged onto an out-feed conveyor for further processing (e.g., metal detection, check weighing, boxing).
🤝 Why Choose Us?
We are committed to delivering not just a machine, but a complete packaging solution. With decades of expertise in packaging technology, we offer:
Customization: Tailored solutions to fit your specific product, bag size, and production volume requirements.
