Description

Precision & Safety Redefined: Advanced Gas Filling Machines

Optimize Your Gas Cylinder Operations with Unmatched Accuracy and Efficiency

In industries where gas integrity, safety, and precise volumetric or gravimetric measurements are paramount, our advanced Gas Filling Machines stand as the ultimate solution. Engineered for reliability, high throughput, and the highest safety standards, these machines are indispensable for companies involved in the production, distribution, and utilization of industrial, medical, specialty, and LPG gases.

From individual cylinder filling to large-scale manifold systems, our solutions are designed to deliver consistent, accurate fills while minimizing product loss and ensuring operator safety.

Key Features & Technologies:

• Gravimetric & Volumetric Filling Options:
  • Gravimetric (Weight-Based): Utilizes high-precision load cells for exact weight measurement, ensuring optimal fills and minimizing gas giveaway, especially crucial for high-value gases.
  • Volumetric (Flow-Based): Ideal for certain gas types and applications where flow rate and volume are the primary measurements.
• Multi-Gas Compatibility: Designed to safely and efficiently handle a wide range of gases, including:
  • Oxygen (O2)
  • Nitrogen (N2)
  • Argon (Ar)
  • Carbon Dioxide (CO2)
  • Acetylene
  • Liquefied Petroleum Gas (LPG/Propane/Butane)
  • Helium (He)
  • Specialty Gases & Mixtures
  • Refrigerants (e.g., R134a, R404a)
  • Sulfur Hexafluoride (SF6)
• Scalable Automation Levels:
  • Manual Stations: Operator-driven for lower volume or specialized tasks.
  • Semi-Automatic Systems: Combines operator interaction with automated filling cycles.
  • Fully Automatic Lines: Integrated with conveying systems for high-volume, continuous operation with minimal human intervention.
• Advanced Control Systems:
  • PLC (Programmable Logic Controller): Robust and reliable control of all machine functions.
  • HMI (Human-Machine Interface) Touchscreen: Intuitive, user-friendly interface for easy operation, recipe management, and real-time process monitoring.
  • Data Logging & Reporting: Records filling data, batch numbers, cylinder IDs, operator details, and more for comprehensive traceability and compliance.
  • Remote Monitoring & Diagnostics: Optional features for off-site oversight and quicker troubleshooting.
• Integrated Safety Mechanisms:
  • Overfill Protection: Prevents dangerous overfilling of cylinders.
  • Leak Detection Systems: Early warning for gas leaks to ensure immediate action.
  • Emergency Stop Buttons: Strategically placed for instant shutdown in critical situations.
  • Explosion-Proof Components (ATEX/UL Certified): Essential for handling flammable or explosive gases (e.g., LPG, Acetylene), ensuring operation in hazardous environments.
  • Grounding & Bonding: Prevents static electricity buildup.
  • Pressure Monitoring & Relief: Continuous monitoring of gas pressures with built-in relief valves.
• Robust & Durable Construction:
  • Industrial-grade components and heavy-duty framework for longevity.
  • Stainless steel (SS304/SS316) contact parts for corrosion resistance, especially vital for reactive or medical gases.
  • Designed for demanding industrial environments.
• Flexible Cylinder Handling: Accommodates a wide range of cylinder sizes, types, and valve configurations.
• Quick Changeover Capabilities: Minimized downtime when switching between different gas types or cylinder sizes.

Benefits for Your Business:

• Enhanced Safety: Protects operators, facilities, and the environment through multiple integrated safety features and explosion-proof design.
• Superior Accuracy & Consistency: High-precision filling eliminates costly overfilling (gas giveaway) and prevents underfilling, ensuring customer satisfaction and regulatory compliance.
• Increased Efficiency & Throughput: Automated processes and rapid filling cycles boost productivity and reduce labor costs.
• Reduced Operational Costs: Minimize product waste, optimize labor, and lower maintenance requirements.
• Comprehensive Traceability: Detailed data logging supports quality control, audits, and regulatory compliance (e.g., medical gas standards).
• Versatility: Adaptable to a diverse portfolio of gases and cylinder types, offering maximum operational flexibility.
• User-Friendly Operation: Intuitive HMI and ergonomic design reduce training time and improve operator experience.
• Compliance Assurance: Built to meet international safety and metrology standards (e.g., CE, ATEX, OIML, UL, ISO).

Ideal Applications:

• Industrial Gas Companies: Filling oxygen, nitrogen, argon, CO2, and welding gas mixtures.
• Medical Gas Suppliers: Precisely filling medical oxygen, nitrous oxide, and medical air cylinders.
• LPG/Propane Distributors: Efficient and safe filling of domestic and industrial LPG cylinders.
• Specialty Gas Producers: Accurate filling of high-purity and calibration gases.
• Chemical & Pharmaceutical Industries: Handling process gases and refrigerants.
• Fire Suppression Industry: Filling CO2 and other inert gas cylinders for fire extinguishing systems.
• Beverage Industry: Filling CO2 cylinders for carbonation.

Why Choose Our Gas Filling Machines?

We combine cutting-edge technology with decades of industry expertise to deliver gas filling solutions that are not just machines, but complete operational enhancements. Our commitment to safety, precision, and customer satisfaction ensures you receive a robust, reliable, and future-proof system backed by unparalleled technical support and service.

Technical Specifications (Illustrative - Actual Specs May Vary):

• Filling Capacity: 1 kg to 200 kg per cylinder (or customized)
• Filling Accuracy: Typically ±0.1% to 0.5% of Full Scale (FS)
• Filling Speed: 20-60 cylinders/hour per station (depending on gas, cylinder size, and pressure)
• Applicable Gases: O2, N2, Ar, CO2, LPG, He, Acetylene, SF6, Refrigerants, etc.
• Cylinder Size Compatibility: Standard industrial, medical, and domestic cylinder sizes.
• Control System: Siemens, Allen-Bradley, or equivalent PLC with 10"-15" HMI touchscreen
• Power Supply: 3-Phase, 380-480V AC, 50/60Hz (customizable)
• Operating Pressure: Up to 300 bar (4350 psi) or higher for specific applications
• Construction Material: SS304 / SS316 for wetted parts, powder-coated steel frame
• Certifications: CE, ATEX (for hazardous areas), OIML (for weighing), ISO 9001:2015

Customization & Support:

We understand that every operation is unique. Our team of engineers works closely with clients to design and configure gas filling machines that perfectly match specific requirements, from bespoke safety features to integration with existing plant infrastructure. We also offer comprehensive installation, training, and after-sales support to ensure seamless operation and maximum uptime.