For projects demanding consistent, high-volume concrete production with unwavering quality, our Stationary Concrete Batching Plant is the ultimate solution. Engineered for durability, precision, and peak performance, it serves as the robust backbone for large-scale construction, infrastructure development, precast manufacturing, and ready-mix operations.
Product Overview
Our Stationary Concrete Batching Plant is a purpose-built, permanent or semi-permanent installation designed for continuous, precise, and high-capacity production of various concrete types. Unlike mobile plants, its fixed nature allows for larger aggregate storage, more robust components, and superior automation, ensuring unparalleled consistency and output for the most demanding projects.
Key Features & Benefits
1. Unmatched Precision & Batching Accuracy
High-Precision Weighing Systems: Equipped with advanced load cells for aggregates, cement, water, and additives, ensuring exact proportioning of raw materials according to mix designs.
Automated Dosing: Computer-controlled additive pumps and water meters guarantee precise and consistent dosing, critical for specialized concrete mixes.
Reduced Material Waste: Superior accuracy minimizes deviations, leading to optimal material usage and significant cost savings.
2. Superior Production Capacity & Consistency
Robust Mixer Options: Available with high-performance Twin-Shaft Mixers for rapid, homogeneous mixing of large volumes, or Planetary Mixers for specialized, high-strength, or decorative concrete applications.
Continuous Operation: Designed for non-stop production cycles, maximizing daily output and meeting aggressive project timelines.
Homogeneous Mix Quality: Advanced mixing technology ensures every batch is uniformly consistent, meeting stringent quality standards.
3. Heavy-Duty & Durable Construction
Robust Steel Structure: Fabricated from high-grade structural steel, ensuring exceptional stability, longevity, and resistance to harsh environmental conditions.
Wear-Resistant Components: Critical parts like mixer liners, blades, and aggregate bin discharge gates are constructed from high-chrome alloy or other wear-resistant materials, extending service life and reducing maintenance.
Designed for Longevity: Engineered for continuous heavy-duty operation over many years, offering a strong return on investment.
4. Advanced Automation & Control System
Fully Automatic PLC Control: Intuitive, industry-leading PLC (Programmable Logic Controller) system provides complete automation of the batching process.
User-Friendly HMI Interface: High-resolution Human-Machine Interface (HMI) with graphical displays allows for easy operation, recipe management, real-time monitoring, and comprehensive data logging.
Recipe Management: Store hundreds of concrete mix designs with easy recall, ensuring consistent production.
Comprehensive Reporting: Generate detailed production reports, material consumption logs, and fault diagnostics for efficient management and quality control.
Remote Monitoring (Optional): Access key plant data and controls from remote locations for enhanced operational flexibility.
5. Flexible Material Handling & Storage
Multi-Compartment Aggregate Bins: Large capacity aggregate storage bins (typically 3-6 compartments) with pneumatic discharge gates, designed for efficient segregation and feeding of different aggregate sizes.
Reliable Aggregate Feeding: Options include robust Skip Hoist Systems for compact footprints or high-speed Belt Conveyor Systems for higher capacities and smoother material flow.
Cement Silos: Available in various capacities (50-500+ tons) with options for multiple silos, complete with level indicators, dust filters, safety valves, and screw conveyors for efficient cement transfer.
Water & Admixture Tanks: Dedicated tanks with precise pumping and dosing systems for water and liquid admixtures.
6. Environmental Responsibility & Safety
Integrated Dust Collection: High-efficiency bag filters or cartridge filters at key transfer points (mixer, cement silos) minimize dust emissions, ensuring a cleaner working environment and compliance with environmental regulations.
Safety Features: Equipped with emergency stop buttons, safety interlocks, warning lights, and railing systems to ensure operator safety.
Reduced Noise Levels: Optimized design and quality components contribute to lower operational noise.
7. Modular Design for Easy Installation & Expansion
Pre-Assembled Modules: The plant is designed in modular sections for quicker transportation, easier assembly, and faster commissioning on-site.
Scalability: The modular nature allows for future expansion of aggregate bins, cement silos, or even mixer capacity to meet evolving project demands.
Typical Technical Specifications (Configurable)
Feature
Description / Range
Production Capacity
30 m³/h to 240+ m³/h (cubic meters per hour)
Mixer Type
Twin-Shaft Mixer, Planetary Mixer, Pan Mixer (configurable)
Aggregate Bins
3 to 6 compartments, 30 m³ to 200 m³ total capacity
Cement Silo(s)
1 to 6 units, 50 tons to 500+ tons each (configurable)
Recycling Systems: For reclaiming aggregate and water from leftover concrete.
Advanced SCADA Integration: For large-scale plant management.
Water Chillers / Heaters: Temperature control for mix water.
After-Sales Support & Service
We understand that purchasing a Stationary Concrete Batching Plant is a significant investment. That's why we provide:
Professional Installation & Commissioning: Our expert technicians ensure seamless setup and optimal performance.
On-Site Operator Training: Comprehensive training for your team to maximize efficiency and safety.
Genuine Spare Parts: Readily available parts to ensure continuous operation.
Technical Assistance: Dedicated support team for troubleshooting and maintenance advice.
Warranty: Industry-leading warranty for peace of mind.
Invest in the future of your construction projects with a Stationary Concrete Batching Plant designed for peak performance and lasting value.
Contact Us Today!
Unlock the full potential of your concrete production. Contact our sales team for an expert consultation and a customized quote tailored to your specific project needs.
