AUGER FILLER MACHINE

      Description


      Precision Auger Filler Machine: Your Solution for Accurate Powder & Granule Dosing

      Are you struggling with inconsistent fills, product giveaway, or slow packaging speeds for your powdered and granular products? Our Advanced Auger Filler Machine is engineered to deliver unparalleled accuracy, efficiency, and versatility, transforming your packaging operations.

      Designed for industries ranging from food and pharmaceuticals to chemicals and cosmetics, this robust machine ensures precise volumetric dosing for a wide array of free-flowing and non-free-flowing powders, granules, and fine-grained products. Say goodbye to manual errors and embrace automated precision.

      Key Features & Advanced Capabilities

      Our Auger Filler Machine is packed with features designed to optimize your production line:

      • High-Precision Servo-Driven Auger: Equipped with a state-of-the-art servo motor, ensuring precise control over the auger rotation for consistent and repeatable fills with minimal product giveaway.
      • Intuitive HMI Touchscreen Control: A user-friendly Human-Machine Interface (HMI) allows for easy recipe management, parameter adjustments, and real-time monitoring, reducing operator training time.
      • Robust Stainless Steel Construction (304/316L): Manufactured with food-grade or pharmaceutical-grade stainless steel, ensuring hygiene, durability, and compliance with stringent industry standards (cGMP compatible options available).
      • Versatile Product Handling: Capable of handling a vast range of products, from fine talcum powder and coffee grounds to spices, flour, protein powders, chemicals, and granulated sugar.
      • Quick & Tool-less Changeover: Designed for easy dismantling of contact parts, facilitating rapid cleaning and product changeovers, maximizing uptime and production flexibility.
      • Adjustable Filling Volume: Easily modify filling weights/volumes via the HMI, accommodating various container sizes and product specifications.
      • Optional Load Cell Feedback System: For critical applications, an integrated checkweigher with feedback loop automatically adjusts the auger revolutions to maintain target weight with exceptional accuracy.
      • Integrated Agitator: Prevents bridging and ensures a consistent product flow into the auger, especially for non-free-flowing powders.
      • Dust Control Hood & Vacuum Port (Optional): Minimizes dust emissions during filling, maintaining a cleaner and safer working environment.
      • Container Indexing System: Available with various indexing options (e.g., star wheel, conveyor gating) for seamless integration into automatic packaging lines.
      • Multiple Operating Modes: Offers semi-automatic (foot pedal activated) and fully automatic continuous filling modes.

      Why Choose Our Auger Filler? The Benefits You'll Experience

      Investing in our Auger Filler Machine means investing in your business's efficiency, quality, and profitability:

      • Unmatched Filling Accuracy: Drastically reduce product giveaway and ensure every package meets precise weight specifications, leading to significant cost savings.
      • Boosted Production Efficiency: Achieve higher filling speeds and consistent output compared to manual or less advanced systems, meeting increasing demand with ease.
      • Enhanced Product Consistency: Deliver uniform product quality to your customers, strengthening brand reputation and customer loyalty.
      • Superior Hygiene & Safety: Stainless steel construction and easy-to-clean design uphold the highest hygiene standards, crucial for food, pharma, and cosmetic industries. Optional dust control improves operator safety.
      • Exceptional Versatility: Adapt to changing market demands with a machine that can handle diverse products and container types with minimal adjustments.
      • Reduced Labor Costs: Automate your filling process, freeing up personnel for other critical tasks and minimizing human error.
      • User-Friendly Operation: Simplified controls and quick changeovers mean less downtime and more productive operational hours.

      Ideal Applications

      Our Auger Filler Machine is perfectly suited for a wide range of industries and products, including:

      • Food & Beverage: Coffee powder, spices, flour, baking mixes, protein powder, cocoa powder, sugar, infant formula, instant drink mixes.
      • Pharmaceuticals: API powders, pharmaceutical granules, medicinal herbs, vitamin supplements, health products.
      • Chemicals: Detergents, cleaning powders, pesticides, fertilizers, pigments, industrial chemicals.
      • Cosmetics: Talcum powder, face powder, makeup products, bath salts.
      • Agriculture: Seeds, feed additives, granular supplements.

      Technical Specifications (Standard Model)

      FeatureSpecification
      Filling Range10g - 5000g (Product & auger dependent)
      Filling Accuracy±0.5% - 2% (Product & speed dependent, with load cell)
      Filling Speed10 - 60 fills/minute (Product, fill size & mode dependent)
      Hopper Capacity30L / 50L (Standard, custom options available)
      Power Supply220V/380V, 50/60Hz, 3-Phase
      Power Consumption1.5 - 3.0 kW
      Machine Material304 Stainless Steel (316L contact parts optional)
      Control SystemPLC with Color Touchscreen HMI
      Air Consumption0.4 - 0.6 MPa (If pneumatic components are used)
      Machine WeightApprox. 200 - 450 kg
      Dimensions (LWH)Approx. 1000 x 800 x 2000 mm (Varies by model)

      Note: Specifications may vary based on model, customization, and product characteristics.

      Customization & Optional Features

      We understand that every business has unique requirements. We offer extensive customization options to ensure our Auger Filler seamlessly integrates into your existing line and meets your specific production needs:

      • Different Auger & Agitator Designs: Tailored for various product consistencies (e.g., ribbon auger for sticky powders, flat blade agitator for fine powders).
      • Hopper Extensions & Lid Designs: For increased capacity or specific feeding methods.
      • Nitrogen Flushing System: For oxygen-sensitive products, extending shelf life.
      • Vibratory Feeder: To ensure consistent product flow from bulk into the main hopper.
      • Dust Collection System: Integrated or external dust extraction units.
      • Automatic Bottle Unscrambler & Capper Integration: For a complete packaging line solution.
      • Mobile Base: For increased flexibility in facility layout.
      • Explosion-Proof (ATEX) Versions: For hazardous environments.

      Invest in Precision, Invest in Growth

      Our Precision Auger Filler Machine is more than just equipment; it's a strategic investment in the future of your packaging operations. Achieve unparalleled accuracy, optimize efficiency, reduce waste, and ensure customer satisfaction.

      Ready to Optimize Your Filling Process?

      Contact us today for a personalized consultation. Our experts will help you choose or customize the perfect auger filler solution to meet your specific product, container, and production requirements. Let's build your success together!

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      Tags: AUGER FILLER MACHINE