A detailed product description for a Swaged Type Tubular Pole, formatted in Markdown:
Swaged Type Tubular Pole
Elevate Your Infrastructure with Superior Strength and Aesthetics
Our Swaged Type Tubular Poles represent the pinnacle of modern pole engineering, designed for applications demanding exceptional strength, durability, and a clean, seamless aesthetic. Unlike traditional welded poles, our swaged poles feature precision-engineered, weld-free joints, ensuring uncompromised structural integrity and a refined appearance that enhances any urban or industrial landscape.
What is a Swaged Type Tubular Pole?
A swaged type tubular pole is constructed by seamlessly joining individual pole sections through a specialized mechanical process called "swaging." This method involves precisely reducing the diameter of one pole section and then hydraulically pressing it into the larger end of another section. This creates an exceptionally strong, rigid, and tapered joint without the need for welding. The result is a uniformly tapered, monolithic-looking pole that offers superior performance and longevity.
Key Features
Weld-Free, Tapered Swaged Joints: The hallmark of our design, ensuring maximum structural integrity and eliminating potential weak points associated with traditional welding.
High-Grade Steel Construction: Manufactured from prime quality mild steel (e.g., IS 2062, ASTM A36 equivalent) or high tensile steel, selected for optimal strength-to-weight ratio.
Exceptional Structural Integrity: Engineered to withstand high wind loads, seismic activity, and heavy loads from mounted equipment, providing reliable long-term performance.
Superior Aesthetic Appeal: The smooth, continuously tapered profile, free from visible welds or uneven transitions, offers a modern and sleek appearance.
Corrosion Resistant Options: Available with robust hot-dip galvanization (conforming to IS 4759, ASTM A123) for unparalleled protection against rust and environmental degradation.
Low Maintenance: The durable finish and lack of weld-related issues significantly reduce maintenance requirements over the pole's lifespan.
Versatile Design: Customizable for various heights, diameters, wall thicknesses, and mounting configurations to suit diverse project needs.
Easy, Efficient Installation: Designed for straightforward assembly and installation, often compatible with standard foundation types.
Benefits
Extended Lifespan: The combination of hot-dip galvanization and weld-free construction leads to a significantly longer service life compared to conventional poles.
Enhanced Safety: Eliminates the risk of weld fatigue or failure, ensuring greater safety for public and operational infrastructure.
Cost-Effectiveness: Reduced maintenance, extended lifespan, and robust performance translate into lower total cost of ownership.
Unmatched Performance: Reliable in diverse and harsh environmental conditions, from coastal areas to high-wind zones.
Environmental Responsibility: Durable construction reduces the need for frequent replacements, contributing to sustainable infrastructure development.
Modern & Clean Look: Integrates seamlessly into modern urban designs, enhancing the visual appeal of streets, parks, and commercial areas.
Typical Applications
Our Swaged Type Tubular Poles are ideal for a wide range of outdoor infrastructure projects, including:
Street Lighting: Main roads, highways, residential streets, public squares.
Power Distribution: Utility poles for low and medium voltage power lines.
Telecommunications: Mounting antennas for cellular networks, Wi-Fi hotspots, and other communication equipment.
Security & Surveillance: Support structures for CCTV cameras and security lighting.
Flagpoles: Durable and elegant solutions for public and private flag displays.
Sports & Recreation Lighting: Illumination for playgrounds, sports courts, and recreational areas.
Solar Panel Mounting: Structural support for street lighting with integrated solar panels.
Materials & Finishes
Material: High-grade mild steel (Fe 410 / IS 2062 Gr. B / ASTM A36) or high tensile steel (Fe 540 / EN 10025 S355).
Primary Finish: Hot-Dip Galvanized to IS 4759 / ASTM A123 standards, providing a minimum coating thickness for superior corrosion protection.
Optional Secondary Finish: Powder coating in a wide range of RAL colors for enhanced aesthetics and additional protection, applied over galvanization.
Technical Specifications (Example – Customizable)
Specification
Range / Detail
Height Range
3 meters to 15 meters (10 ft to 50 ft)
Base Diameter
100mm to 300mm (4 inches to 12 inches)
Top Diameter
60mm to 150mm (2.5 inches to 6 inches)
Wall Thickness
3mm to 6mm (or equivalent SWG)
Sections
2 to 4 sections, depending on overall height and design
Wind Load Design
Engineered to withstand up to 150 kmph (as per IS 875 Pt.3)
Mounting Options
Flange plate with anchor bolts, direct burial
Access Door
Reinforced access door with weather-proof cover and lock
Cable Entry
Pre-drilled cable entry holes with grommets
Bracketry
Single arm, double arm, custom outreach designs available
Compliance & Standards
Our Swaged Type Tubular Poles are manufactured and finished in strict adherence to national and international standards, including:
IS 2713 (Parts 1-3): Specification for Tubular Steel Poles.
IS 4759: Specification for Hot-Dip Galvanized Coatings on Steel Articles.
ASTM A123: Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel Products.
IS 875 (Part 3): Code of Practice for Design Loads (Other than Earthquake) for Buildings and Structures – Wind Loads.
Relevant Local Codes & Regulations: Designed to meet specific project and geographical requirements.
Customization Options
We offer extensive customization to perfectly match your project's unique demands:
Specific Heights and Diameters
Tailored Wall Thicknesses (Gauge)
Custom Outreach Arms and Brackets (e.g., single, double, decorative)
Integration of Junction Boxes and Electrical Fittings
Choice of Base Plate Designs or Direct Burial Options
Additional Apertures for Cameras, Antennas, or Sensors
Specific Powder Coating Colors
Why Choose Our Swaged Type Tubular Poles?
When you choose our Swaged Type Tubular Poles, you're investing in a product that combines cutting-edge engineering with uncompromising quality. Our commitment to weld-free construction, superior materials, and rigorous quality control ensures a pole that is not only structurally sound but also aesthetically pleasing and remarkably durable. Experience enhanced safety, reduced maintenance, and a cleaner aesthetic for your critical infrastructure.
Contact Us Today!
Ready to elevate your project with the superior strength and finish of our Swaged Type Tubular Poles? Contact our expert team for a personalized consultation, detailed technical specifications, or to request a custom quote. Let us help you design the perfect pole solution for your needs.
