Copper Bonded Earthing Pipe

      Description


      Premium Copper Bonded Earthing Pipe | Superior Grounding Solution

      Ensure unparalleled safety and optimal electrical grounding with our Copper Bonded Earthing Pipes. Engineered for maximum conductivity, corrosion resistance, and longevity, these pipes provide a robust and reliable pathway for fault currents, protecting both personnel and sensitive equipment.

      What is a Copper Bonded Earthing Pipe?

      A Copper Bonded Earthing Pipe is a sophisticated grounding electrode made from a low-carbon steel core that is molecularly bonded with a layer of 99.9% pure electrolytic copper. This innovative construction combines the high tensile strength of steel with the superior conductivity and corrosion resistance of copper, offering an ideal solution for effective and durable earthing systems.

      Key Features & Benefits:

      • Dual-Material Advantage: Utilizes the high tensile strength of steel for easy driving into diverse soil conditions, coupled with the excellent electrical conductivity and corrosion resistance of copper.
      • Superior Conductivity: The pure copper layer ensures extremely low electrical resistance, facilitating efficient dissipation of fault currents and lightning strikes into the earth.
      • Exceptional Corrosion Resistance: Unlike galvanized steel, the molecularly bonded copper layer provides long-lasting protection against rust and corrosion, even in aggressive soil environments. This significantly extends the service life of the earthing pipe.
      • Long Lifespan & Durability: Designed for decades of reliable performance, minimizing the need for frequent replacement and maintenance.
      • High Mechanical Strength: The steel core provides robust structural integrity, preventing bending or damage during installation.
      • Stable Earth Resistance: Maintains a consistent and low earth resistance over time, crucial for the long-term effectiveness of the earthing system.
      • Cost-Effective Solution: Offers a superior performance-to-cost ratio compared to solid copper rods, providing excellent value over its extended operational life.
      • Reduced Theft Risk: The steel core deters theft often associated with pure copper, making it a more secure earthing choice.
      • Maintenance-Free: Once installed correctly, these pipes require minimal to no maintenance, offering a hassle-free grounding solution.

      Technical Specifications:

      FeatureSpecification
      Core MaterialLow Carbon Steel (conforming to relevant IS/BS/ASTM standards)
      Bonding Material99.9% Pure Electrolytic Copper
      Bonding TypeMolecularly Bonded / Electro-deposited (ensures permanent adhesion, no cracking or peeling)
      Copper Layer ThicknessTypically 100, 250, 300, 350 microns (µm) or as per client requirement and specific standard compliance.
      Standard Diameters38mm (1.5"), 48mm (1.9"), 50mm (2"), 76mm (3"), 89mm (3.5"), 101mm (4") (or customizable)
      Standard Lengths2 meters (6.5 ft), 3 meters (10 ft), 4 meters (13 ft) (customizable lengths available)
      Tensile Strength≥ 600N/mm² (for the steel core)
      Adhesion TestPasses stringent adhesion tests (e.g., clamp test, bend test)
      ResistanceExtremely Low (dependent on soil conditions and copper thickness)
      Standards ComplianceIEC 62561-2, UL 467, IS 3043, BS EN 50522, IEEE 80 (where applicable)
      AccessoriesCompatible clamps, couplers, driving heads, and inspection pits available.

      Applications:

      Our Copper Bonded Earthing Pipes are essential for a wide range of applications requiring robust and reliable grounding:

      • Industrial Facilities: Factories, manufacturing units, power generation plants.
      • Residential & Commercial Buildings: High-rise complexes, offices, homes.
      • Telecommunication Towers & Data Centers: Protecting sensitive electronic equipment.
      • Substations & Transmission Lines: Critical for grid stability and safety.
      • Renewable Energy Projects: Solar farms, wind turbines.
      • Lightning Protection Systems: Dissipating direct and indirect lightning strikes.
      • Petrochemical & Oil & Gas Industries: Ensuring safety in hazardous environments.
      • Railway & Metro Systems: Protecting signaling and traction systems.

      Advantages Over Conventional Galvanized Iron (GI) Earthing:

      FeatureCopper Bonded Earthing PipeGalvanized Iron (GI) Earthing Pipe
      Electrical ConductivityExcellent (Copper is approx. 4x better than steel)Good (Relies on Zinc coating, then steel)
      Corrosion ResistanceSuperior (Molecularly bonded copper, very durable)Moderate (Zinc coating degrades over time, then rusts)
      LifespanVery Long (25+ years)Moderate (5-10 years, depending on soil)
      Earth ResistanceStable & Low (Maintains performance over time)Can increase over time as corrosion progresses
      MaintenanceMinimal to NoneRequires periodic inspection and potential replacement
      InstallationHigh strength, easier to drive into tough soilCan bend or damage more easily
      Cost (Long-Term)Higher initial cost, but lower overall lifecycle costLower initial cost, but higher replacement/maintenance

      Installation & Maintenance:

      Installation should always be carried out by qualified personnel, adhering to relevant local and international electrical safety standards. Due to their robust design, Copper Bonded Earthing Pipes require minimal maintenance once properly installed. Regular inspection of connections (clamps, test links) is recommended to ensure optimal performance.

      Why Choose Our Copper Bonded Earthing Pipes?

      We are committed to delivering the highest quality earthing solutions. Our Copper Bonded Earthing Pipes are manufactured using advanced technology and stringent quality control processes, ensuring:

      • Uncompromising Quality: Made from premium materials with precision bonding.
      • Certified Compliance: Meets or exceeds leading national and international standards.
      • Reliable Performance: Engineered for consistent and effective grounding.
      • Expert Support: Our team is available to assist with product selection and technical inquiries.

      Protect your investments and ensure safety with our high-performance Copper Bonded Earthing Pipes. Contact us today for a quote or to learn more about our comprehensive grounding solutions!

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