Description

Premium Round & Flat Braided Flexible Tin-Coated Copper Wire

The Ultimate Solution for Flexible, Conductive & Corrosion-Resistant Connections

Discover our high-performance Round & Flat Braided Flexible Tin-Coated Copper Wire, engineered to provide superior electrical conductivity, exceptional flexibility, and robust corrosion resistance in the most demanding applications. Whether you need reliable grounding, flexible power distribution, or precise signal integrity, our braided wire offers an unparalleled combination of features for critical electrical systems.

Key Features & Benefits:

• High-Purity Copper Core:
  • Crafted from premium, oxygen-free copper (typically 99.9% pure) ensuring maximum electrical conductivity and minimal resistance for efficient power and signal transfer.
• Corrosion-Resistant Tin Plating:
  • Each copper strand is individually tin-plated, providing a robust protective layer that significantly enhances resistance to oxidation, corrosion, and environmental degradation. Ideal for harsh or humid environments, ensuring long-term performance and reliability.
• Superior Flexibility & Durability (Braided Construction):
  • The intricate braided design consists of multiple fine-gauge copper strands, offering exceptional flexibility that resists fatigue, vibration, and repeated bending. This makes it perfect for dynamic applications where movement is constant.
  • Provides increased mechanical strength compared to solid conductors, resisting abrasion and tearing.
• Versatile Round & Flat Configurations:
  • Round Braided Wire: Ideal for general-purpose applications, easy routing, and situations requiring multi-directional flexibility.
  • Flat Braided Wire: Perfect for low-profile installations, tight spaces, heat dissipation, and where broader surface contact is beneficial for grounding or shielding.
• Excellent Solderability:
  • The tin coating facilitates easy and reliable soldering, ensuring strong, low-resistance connections during assembly and termination.
• EMI/RFI Shielding Properties:
  • The braided construction can offer a degree of electromagnetic interference (EMI) and radio-frequency interference (RFI) shielding, protecting sensitive electronics from external noise.
• Optimized Thermal Performance:
  • The braided structure and tin coating aid in heat dissipation, helping to maintain stable operating temperatures even under high current loads.

Typical Applications:

Our versatile tin-coated braided copper wire is trusted across a wide range of industries:

• Ground Straps & Bonding Jumpers: Automotive, aerospace, industrial machinery, electrical panels.
• Battery Cables & Connectors: Flexible connections for power distribution in vehicles, marine, and off-grid systems.
• Robotics & Automation: Dynamic connections that require constant movement and flexibility.
• Switchgear & Circuit Breakers: Flexible links and shunts for high-current applications.
• Medical Devices: Equipment requiring flexible, reliable, and corrosion-resistant wiring.
• Data Centers & Server Racks: Grounding and power distribution in compact, high-performance environments.
• RF Shielding & Enclosures: Creating conductive gaskets or shields.
• Custom Wiring Harnesses: Where specific flexibility and environmental resistance are paramount.

Technical Specifications (Examples - Please Inquire for Specifics):

• Material: High-Purity Electrolytic Copper (99.9% Cu min.)
• Coating: Electroplated Tin (Sn), typically 1-5 microns thick
• Construction: Braided from multiple strands of fine-gauge wire (e.g., AWG 30, 32, 36)
• Available Forms: Round braid, Flat braid
• Overall Dimensions:
  • Round: Available in various diameters (e.g., 2mm to 20mm+)
  • Flat: Available in various widths x thicknesses (e.g., 5mm x 1mm to 50mm x 5mm+)
• Current Carrying Capacity: Varies significantly by cross-sectional area and application.
• Temperature Rating: Typically -40°C to +150°C (depending on current and specific application)
• Standards: RoHS Compliant, often meets relevant ASTM or industry standards.

Why Choose Our Tin-Coated Braided Copper Wire?

We pride ourselves on delivering a product that combines superior materials with precision engineering. Our tin-coated braided copper wire offers:

• Unmatched Reliability: Engineered for long-term performance in demanding conditions.
• Customization: Available in a wide range of sizes, gauges, and configurations to meet your exact project requirements.
• Expert Support: Our team is ready to assist you in selecting the ideal solution for your application.

Ready to enhance your electrical connections with a product that stands for quality and performance?

Contact Us Today for a Quote or to Discuss Your Custom Requirements!

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