Description

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Robust & Reliable PCC Panel – Centralized Power Control for Critical Operations

Empower your infrastructure with superior power management. Our PCC Panels provide unparalleled control, protection, and monitoring for your vital electrical systems, ensuring maximum uptime and operational efficiency.

The PCC Panel (Power Control Center Panel) is the nerve center of any large-scale electrical distribution system. Designed to centralize and manage power distribution from a primary source to various loads and circuits, our PCC Panels offer a robust, reliable, and intelligent solution for industrial, commercial, and utility applications. Built to stringent international standards, these panels guarantee safety, efficiency, and longevity for your electrical infrastructure.

Key Features & Benefits:

• Centralized Power Control: Consolidate all essential power control functions into one unit, simplifying operation, maintenance, and fault diagnosis.
• Robust & Durable Construction:
  • Constructed from high-grade CRCA steel sheets, treated with a multi-stage process for superior corrosion resistance and a long lifespan.
  • Powder-coated finish (standard RAL 7035 or customizable) for enhanced durability and aesthetics.
  • Modular, self-standing, and fully compartmentalized design for safety and ease of access.
• Advanced Protection & Safety:
  • Equipped with high-performance Air Circuit Breakers (ACBs), Molded Case Circuit Breakers (MCCBs), overload relays, and fuses for comprehensive protection against overcurrents, short circuits, and ground faults.
  • Designed for high short-circuit withstand capacity (Icw) to ensure safety under fault conditions.
  • Internal arc fault containment features (optional) for enhanced personnel safety.
• Optimized Busbar System:
  • High-conductivity copper or aluminum busbars, adequately rated and insulated for efficient power transmission with minimal losses.
  • Segregated busbar chambers (Form 2, 3, or 4 segregation options) for improved safety and reduced risk of cascading failures.
• Integrated Metering & Monitoring:
  • Equipped with digital multi-function meters for real-time monitoring of voltage, current, frequency, power factor, active/reactive power, and energy consumption.
  • Optional integration with SCADA (Supervisory Control and Data Acquisition) or BMS (Building Management Systems) for remote monitoring and control.
• Modular & Expandable Design:
  • Flexible modular construction allows for easy expansion, modification, and maintenance without disrupting the entire system.
  • Designed for top or bottom cable entry and exit, facilitating installation flexibility.
• User-Friendly Interface:
  • Clear mimic diagrams, indicator lamps, and control switches for intuitive operation and status indication.
  • Optional HMI (Human Machine Interface) for advanced local control and data visualization.
• High IP Protection:
  • Available in various IP (Ingress Protection) ratings (e.g., IP41, IP54) suitable for indoor and outdoor environments, protecting against dust and water ingress.

Technical Specifications (Illustrative - Customizable):

• Rated Voltage: 415V AC (up to 690V AC available)
• Operational Voltage Range: 380V - 440V AC
• Rated Frequency: 50 Hz / 60 Hz
• Rated Busbar Current: Up to 6300 Amps
• Rated Feeder Current: As per load requirements
• Short-Circuit Withstand Capacity (Icw): Up to 100 kA for 1 sec
• Form of Segregation: Form 2b, Form 3b, Form 4a, Form 4b (as per IEC 61439-2)
• Degree of Protection: IP41, IP54 (higher on request)
• Enclosure Material: CRCA Steel (MS), Stainless Steel (SS) optional
• Mounting Type: Floor standing, front/rear access
• Cable Entry: Top or Bottom
• Earthing System: Separate earth bar provided
• Cooling: Natural ventilation (Forced cooling for high current applications)
• Applicable Standards: IEC 61439-1 & 2, IS 8623, NEMA, UL (upon request)

Applications:

Our PCC Panels are indispensable in a wide range of critical power distribution scenarios, including:

• Industrial Facilities: Manufacturing plants, steel mills, cement plants, textile industries, chemical plants.
• Commercial Buildings: Large office complexes, shopping malls, hotels, hospitals, data centers.
• Infrastructure Projects: Water treatment plants, sewage treatment plants, metro stations, airports, port facilities.
• Power Generation & Distribution: Substations, captive power plants, renewable energy projects.
• Oil & Gas: Refineries, offshore platforms.
• Marine & Offshore: Ships, drilling rigs.

Why Choose Our PCC Panels?

• Uncompromising Quality: We use only the highest quality components from reputable manufacturers and employ rigorous quality control processes at every stage.
• Expert Engineering: Our panels are designed by experienced electrical engineers, ensuring optimal performance, safety, and compliance with the latest industry standards.
• Customization: We offer tailored solutions to meet your precise project requirements, integrating specific brands of switchgear, metering, and control devices.
• Reliability & Durability: Engineered for a long operational life with minimal maintenance, reducing downtime and operational costs.
• Safety First: Designed with extensive safety features to protect personnel and equipment.
• Comprehensive Support: From initial design consultation and manufacturing to testing, installation assistance, and after-sales support.

Safety & Compliance:

All our PCC Panels are designed, manufactured, and tested in accordance with the latest international and national standards, including:

• IEC 61439-1 & 2: Low-voltage switchgear and controlgear assemblies.
• IS 8623: Specification for low-voltage switchgear and controlgear assemblies.
• NEMA Standards: (Upon request for specific projects).
• Compliance with CE directives and other relevant certifications can be provided.

Customization Options:

We understand that every project has unique demands. Our PCC Panels can be customized in numerous ways:

• Voltage & Current Ratings: Tailored to specific load requirements.
• Form of Segregation: From basic Form 2 to fully compartmentalized Form 4.
• Brand of Switchgear: Choice of leading global and local manufacturers (Schneider Electric, ABB, Siemens, Eaton, L&T, etc.).
• Metering & Control: Digital multi-function meters, smart meters, energy management systems, PLC integration, HMI.
• Protection Relays: Advanced numerical relays for feeder protection, motor protection, etc.
• Enclosure Type: Indoor, outdoor, vandal-resistant, stainless steel.
• IP Rating: Specific ingress protection levels.
• Paint Finish: Custom RAL colors.
• Special Requirements: Anti-condensation heaters, internal lighting, surge protection devices (SPDs).

Maintenance & Support:

Our PCC Panels are designed for ease of maintenance, with clear labeling, accessible components, and comprehensive documentation. We offer:

• Detailed operation and maintenance manuals.
• Spare parts availability.
• Technical support and troubleshooting.
• On-site supervision for installation and commissioning (optional).

Invest in a Power Control Center Panel that delivers exceptional performance, unwavering reliability, and superior safety. Contact us today to discuss your specific power distribution needs and request a detailed quotation.