Description

High-Performance Power Control Center (PCC) Panel

Product Overview

Our Power Control Center (PCC) Panels are robust, reliable, and highly efficient solutions designed for centralized control, protection, and distribution of low-voltage power in industrial, commercial, and utility applications. Engineered for optimal performance and maximum safety, our PCC panels serve as the nerve center for managing significant electrical loads, including motors, feeder circuits, and other critical equipment.

Built to withstand demanding environments, our PCC panels integrate advanced protection schemes, metering capabilities, and intelligent control options to ensure uninterrupted power supply, enhanced operational safety, and reduced downtime.

Key Features

• Modular & Expandable Design: Our PCC panels are designed with a modular framework, allowing for easy expansion and modification to accommodate future growth and evolving operational requirements without significant disruption.
• Robust & Durable Construction:
  • Fabricated from high-quality CRCA steel or aluminum, ensuring superior mechanical strength and resistance to corrosion.
  • Finished with advanced powder coating for enhanced durability and aesthetic appeal.
  • Compliance with various IP protection ratings (e.g., IP4X, IP54, IP55) suitable for diverse environmental conditions.
• High-Performance Busbar System:
  • Electrolytic grade copper or aluminum busbars, precisely dimensioned for optimal current carrying capacity and minimal power loss.
  • High short-circuit withstand capability to ensure safety and system integrity during fault conditions.
  • Color-coded busbar systems for clear phase identification and ease of maintenance.
• Advanced Protection & Control:
  • Integration of high-quality Circuit Breakers (MCCBs, ACBs) for comprehensive overload, short-circuit, and earth fault protection.
  • Provision for Motor Control Circuits (DOL, Star-Delta, VFD, Soft Starters) for efficient motor management.
  • Dedicated control and indication elements (push buttons, selector switches, pilot lamps, HMI) for local and remote operation.
  • Option for PLC integration for sophisticated automation and supervisory control.
• Comprehensive Metering & Monitoring:
  • Digital multi-function meters provide accurate readings for voltage, current, frequency, power factor, active/reactive power, and energy consumption.
  • Current Transformers (CTs) and Potential Transformers (PTs) are accurately selected for precise measurement.
  • Optional communication protocols (Modbus, Profibus, Ethernet) for integration with SCADA or building management systems.
• Optimal Cable Management:
  • Ample space for cable termination and routing, ensuring neat, organized, and accessible wiring.
  • Flexibility for top, bottom, or multi-entry cable access.
  • Segregated cable alleys for improved safety and reduced electromagnetic interference.
• Safety & Compliance:
  • Adherence to international standards such as IEC 61439-1 & -2.
  • Comprehensive internal compartmentalization (Form 2, 3, or 4) for enhanced safety during maintenance and reduced risk of arc flash.
  • Provision for safety interlocks, emergency stop buttons, and earthing systems.
  • Proper ventilation to manage heat dissipation and maintain optimal operating temperatures.

Benefits

• Enhanced Operational Safety: Robust construction and advanced protection devices minimize risks associated with electrical faults, safeguarding personnel and equipment.
• Superior Reliability & Uptime: High-quality components and comprehensive design ensure stable power distribution, reducing unexpected outages and maximizing operational continuity.
• Cost-Effective & Energy Efficient: Optimized design, efficient busbar systems, and precise control options contribute to reduced energy losses and lower operational costs.
• Easy Maintenance & Troubleshooting: Modular construction, clear labeling, and accessible components simplify maintenance procedures and expedite fault identification, minimizing downtime.
• Scalability & Flexibility: The modular design allows for easy future expansion and adaptation to changing power requirements, protecting your initial investment.
• Space Optimization: Centralized design consolidates power control functions, optimizing floor space in industrial facilities.

Applications

Our PCC Panels are ideal for a wide range of industrial and commercial sectors, including but not limited to:

• Manufacturing Plants: Automotive, Food & Beverage, Pharmaceutical, Textile, Cement, Steel.
• Process Industries: Chemical, Petrochemical, Oil & Gas Refineries.
• Water Treatment & Pumping Stations: Managing large motor loads for pumps and filtration systems.
• Infrastructure Projects: Airports, Railways, Metro Systems.
• Commercial Buildings: Large office complexes, Shopping Malls, Hospitals, Data Centers.
• Power Generation & Distribution: Auxiliary power systems for power plants.

Technical Specifications (Typical, Customizable)

• Rated Voltage: 415V AC, 690V AC (or as per requirement)
• Rated Current: Up to 6300A (or as per requirement)
• Rated Frequency: 50 Hz / 60 Hz
• Short Circuit Withstand Capacity (Icw): Up to 100kA for 1 second (or as per requirement)
• Degree of Protection: IP4X, IP54, IP55 (as per IEC 60529)
• Construction: Free-standing, floor-mounted, fully enclosed type
• Material: CRCA Steel (2.0mm, 2.5mm, 3.0mm) or Aluminum
• Internal Segregation: Form 2b, Form 3b, Form 4a, Form 4b (as per IEC 61439-2)
• Cable Entry: Top or Bottom, customizable
• Finish: Seven-tank pre-treatment process, electrostatic powder coating (RAL 7032, 7035, or custom)
• Busbar Material: Electrolytic Grade Copper (99.9% purity) or Aluminum
• Protection Devices: ACBs, MCCBs, MPCB, Overload Relays, Earth Fault Relays, Fuses
• Metering: Digital Multifunction Meters, Ammeters, Voltmeters, Energy Meters
• Control Components: Push Buttons, Selector Switches, Pilot Lamps, Contactors, Timers, PLCs, VFDs, Soft Starters
• Wiring: Copper, PVC insulated, color-coded, ferruled
• Standards: Complies with IEC 61439-1 & -2, relevant local standards.

Customization Options

We understand that every project has unique requirements. Our PCC Panels are entirely customizable to meet your specific technical needs, space constraints, and operational preferences. Options include:

• Specific component brands (e.g., Siemens, Schneider, ABB, Eaton, Legrand).
• Integration with existing automation systems.
• Special environmental considerations (e.g., higher IP ratings, anti-corrosion treatments).
• Specific layout and size configurations.
• Advanced communication modules.
• Thermal management solutions.

Why Choose Us?

• Expert Engineering: Our team of experienced engineers designs panels with precision, adhering to the highest industry standards.
• Quality Assurance: We utilize only premium-grade components and enforce stringent quality control checks at every stage of manufacturing.
• Safety First: Our designs prioritize safety, incorporating advanced protection features and compliance with international safety norms.
• Reliable Performance: We deliver panels that are built for longevity and consistent, trouble-free operation.
• Dedicated Support: From initial consultation to after-sales service, our team provides comprehensive support to ensure your complete satisfaction.

Empower your operations with a reliable and intelligent Power Control Center. Contact us today for a consultation or to request a customized quote tailored to your project's precise requirements.