Description

Robust & Advanced Power Control Center (PCC) Panels

A Power Control Center (PCC) Panel is the nerve center of any industrial or large commercial electrical distribution system. Designed for the centralized control, protection, and distribution of significant electrical power, our PCC Panels are engineered to deliver unparalleled safety, reliability, and efficiency for critical operations.

From heavy industries to modern data centers, our custom-built PCC panels ensure stable, managed power flow, protecting valuable assets and maintaining continuous productivity.

Key Features:

• Robust & Durable Construction: Fabricated from high-grade CRCA steel (or stainless steel/aluminum options), engineered for industrial environments. Powder-coated finish for corrosion resistance and aesthetic appeal, available with various IP ratings (e.g., IP42, IP54, IP65) to protect against dust and water ingress.
• High-Performance Busbar System: Precisely engineered copper or aluminum busbars, silver-plated for superior conductivity and minimal power loss. Segregated busbar chambers (e.g., Form 3B, Form 4A/B as per IEC 61439) for enhanced safety, fault containment, and ease of maintenance.
• Advanced Protection Devices: Incorporates leading-brand Air Circuit Breakers (ACBs), Molded Case Circuit Breakers (MCCBs), and Miniature Circuit Breakers (MCBs) for comprehensive overload, short-circuit, and earth fault protection. Available with fixed, draw-out, or plug-in breaker configurations.
• Integrated Metering & Monitoring: Digital multi-function meters provide real-time data for voltage, current, frequency, power factor, active/reactive power, and energy consumption. Optional power quality monitoring, harmonic analysis, and event logging capabilities.
• Centralized Control Capabilities: Designed for easy integration with plant control systems (DCS/SCADA). Features push buttons, selector switches, and indicator lamps for local control and status indication. Options for motor control feeders (MCC sections) for comprehensive motor management.
• Modular & Expandable Design: Flexible panel architecture allows for easy future expansion and modifications without significant downtime, adapting to evolving power requirements and facility growth.
• Enhanced Safety Measures: Fully shrouded busbars, insulated components, robust earthing systems, phase separators, and interlocking mechanisms ensure maximum operator safety during operation and maintenance, preventing accidental contact.
• Optimal Cable Management: Generous cabling space, clearly labeled terminals, and dedicated cable entry/exit points (top/bottom) facilitate neat, efficient, and safe wiring, reducing installation time and potential errors.
• Reliable Components: Utilizes only high-quality, internationally recognized components from reputable manufacturers for all breakers, contactors, relays, meters, and other critical devices, ensuring long-term reliability and performance.
• Communication Ready: Options for Modbus RTU/TCP, Profibus, Ethernet IP, or other protocols for seamless integration into Building Management Systems (BMS), industrial automation networks, or SCADA systems for remote monitoring and control.

Key Benefits:

• Uncompromised Safety: Robust construction and integrated safety features protect personnel and critical assets from electrical hazards and operational faults.
• Maximized Uptime: High-quality components and reliable protection minimize unexpected shutdowns and ensure continuous, stable power supply for uninterrupted operations.
• Optimized Energy Efficiency: Precise metering and control enable better load management, reduction in energy losses, and identification of inefficient equipment, leading to lower operating costs.
• Streamlined Operations: Centralized control and comprehensive monitoring simplify power management, diagnostics, and troubleshooting, improving overall operational efficiency.
• Future-Proof Investment: Modular design allows for easy upgrades and expansion, ensuring your PCC panel can adapt to changing demands and technologies, prolonging its lifespan.
• Regulatory Compliance: Designed and manufactured to meet relevant national and international electrical safety and quality standards (e.g., IEC 61439-1&2, IS, NEMA, UL, etc. as applicable), ensuring peace of mind.

Ideal Applications:

Our PCC Panels are indispensable for a wide range of industries and facilities requiring robust power distribution and control:

• Manufacturing & Processing Plants: Automotive, Steel, Cement, Food & Beverage, Pharmaceutical
• Oil & Gas Refineries: Upstream, Midstream, Downstream facilities
• Chemical Industries: Chemical processing and storage plants
• Data Centers & IT Infrastructure: Critical power distribution for servers and cooling systems
• Commercial Buildings & Shopping Malls: Large-scale power distribution and load management
• Hospitals & Healthcare Facilities: Reliable power for critical medical equipment and life support systems
• Water Treatment Plants: Powering pumps, motors, and control systems
• Power Generation & Distribution Substations: Auxiliary power and control for utility infrastructure
• Textile & Paper Mills: Driving heavy machinery and process equipment

Technical Specifications (Typical & Customizable):

• Rated Voltage: Up to 1000V AC
• Rated Current: Up to 6300A
• Short Circuit Withstand Capability (Icw): Up to 100kA for 1 second
• Frequency: 50/60 Hz
• Degree of Protection (IP Rating): IP42, IP54, IP55, IP65 (as per requirement)
• Form of Segregation: Form 2, Form 3B, Form 4A, Form 4B (as per IEC 61439)
• Busbar Material: Electrolytic Grade Copper / Aluminum (Silver Plated)
• Construction Material: CRCA Steel, Stainless Steel (SS304, SS316), Aluminum
• Surface Finish: Powder Coated (RAL 7032/7035 or custom colors)
• Cable Entry/Exit: Top, Bottom, or Mixed
• Compliance Standards: IEC 61439-1 & 2, IS 8623, NEMA, UL (as applicable)

Why Choose Our PCC Panels?

• Expert Engineering: Decades of experience in designing and manufacturing high-performance power distribution solutions tailored to complex industrial requirements.
• Unmatched Quality: Rigorous quality control at every stage, using premium, globally recognized components from reputable manufacturers, ensuring longevity and performance.
• Customization Excellence: We design and build PCC panels precisely to your project's unique specifications, operational demands, space constraints, and environmental conditions.
• Dedicated Support: Comprehensive pre-sales consultation, detailed engineering, expert installation guidance, and reliable after-sales service ensure smooth project execution and long-term satisfaction.
• Commitment to Safety: Every panel is built with an unwavering focus on operator safety and system protection, adhering to the highest industry standards.

Elevate your power distribution infrastructure with our state-of-the-art PCC Panels.

Contact us today for a consultation or to request a customized quote tailored to your specific project requirements.