Description

Power Control Centre (PCC): Centralized Power Distribution & Control Solution

The Power Control Centre (PCC) stands as the nerve centre of any large-scale electrical distribution system. Designed for robust performance and unparalleled reliability, our PCCs are engineered to manage, distribute, and protect electrical power efficiently across diverse industrial, commercial, and utility environments. They are critical for ensuring the safe, stable, and continuous operation of all connected electrical loads, from heavy machinery to essential facility systems.

Key Features:

• Modular & Robust Construction:
  • Constructed from high-grade CRCA steel sheets, offering superior mechanical strength and corrosion resistance.
  • Modular design allows for easy expansion, modification, and maintenance without disrupting the entire system.
  • IP Protection up to IP54 (or higher as required), ensuring protection against dust and water ingress in challenging environments.
• High Power Handling Capacity:
  • Designed to accommodate main busbar ratings up to 6300A (or as per project requirements).
  • Suitable for system voltages up to 690V, 3-phase, 3-wire/4-wire systems.
  • High short-circuit withstand capabilities, typically up to 100kA for 1 second.
• Comprehensive Protection & Safety:
  • Equipped with a full suite of protective devices including Air Circuit Breakers (ACBs), Moulded Case Circuit Breakers (MCCBs), Fuses, Overload Relays, Earth Fault Relays, and Surge Protection Devices.
  • Advanced interlocking mechanisms (mechanical and electrical) prevent hazardous operations.
  • Arc-flash resistant designs and compartmentalization for enhanced personnel safety and reduced downtime during faults.
• Integrated Control & Monitoring:
  • Metering: Digital and analog meters for real-time monitoring of critical parameters: Voltage, Current, Frequency, Active Power (kW), Reactive Power (kVAr), Apparent Power (kVA), Power Factor, Energy Consumption (kWh).
  • Control: Manual and automatic control options for feeders, motor starters, and other connected equipment.
  • Optional PLC Integration: Seamless integration with Programmable Logic Controllers (PLCs) for complex control sequences, automation, and intelligent system management.
  • Communication: SCADA/BMS compatibility via standard protocols (Modbus, Profibus, Ethernet) for remote monitoring, data logging, and system diagnostics.
• Optimized Busbar System:
  • High-grade electrolytic copper/aluminum busbars, fully insulated and color-coded for safety and easy identification.
  • Designed for optimal current density, minimizing power losses and heat generation.
  • Segregated compartments for busbars, feeders, and control wiring to enhance safety and prevent fault propagation.
• Ease of Maintenance & Accessibility:
  • Front and/or rear access for convenient installation, inspection, and maintenance.
  • Spacious internal layout for easy wiring and component replacement.
  • Clearly labeled components and mimic diagrams for intuitive operation.
• Compliance & Standards:
  • Designed and manufactured in strict adherence to international standards such as IEC 61439, IEEE, and relevant local electrical codes (e.g., IS 8623).

Applications:

Our Power Control Centres are indispensable across a wide spectrum of industries and infrastructure projects, including:

• Manufacturing Plants: Automotive, Steel, Cement, Textile, Food & Beverage
• Process Industries: Oil & Gas, Petrochemicals, Chemicals, Pharmaceuticals
• Power Generation & Distribution: Thermal, Hydro, Renewable Energy Plants, Substations
• Commercial & Institutional: Large Office Complexes, Shopping Malls, Hospitals, Data Centres, Airports
• Infrastructure: Water Treatment Plants, Pumping Stations, Metro & Railway Systems
• Marine & Offshore: Ships, Oil Rigs, Offshore Platforms

Benefits:

• Unrivaled Reliability: Ensures continuous and stable power supply, minimizing costly downtime.
• Enhanced Safety: Protects personnel and equipment from electrical hazards through robust design and comprehensive protective devices.
• Operational Efficiency: Optimizes power consumption, reduces energy losses, and improves power factor, leading to significant cost savings.
• Centralized Control & Monitoring: Provides a single point of control and real-time visibility into your entire electrical system.
• Scalability & Flexibility: Modular design supports future expansion and adaptation to evolving power requirements.
• Reduced Maintenance: Durable construction and easily accessible components simplify maintenance procedures and extend service life.
• Data-Driven Decisions: Integrated monitoring and communication capabilities enable proactive management and informed decision-making.
• Compliance Assurance: Manufactured to stringent national and international standards, ensuring regulatory compliance.

Technical Specifications (Typical, Customizable):

• Rated Voltage: 415V, 690V AC (up to 1000V available on request)
• Rated Frequency: 50/60 Hz
• Main Busbar Current: Up to 6300A
• Short Circuit Withstand Capacity: Up to 100kA for 1 sec
• Degree of Protection: IP4X, IP5X, IP54 (IP65 available on request)
• Construction Material: CRCA Steel Sheet (Aluminium/Stainless Steel available on request)
• Finish: Powder Coated (RAL 7032, 7035, or custom colors)
• Configuration: Fixed type, Draw-out type, Combination type
• Cable Entry: Top or Bottom, Front or Rear Access
• Standards: IEC 61439-1&2, IS 8623, CPRI Type Tested

Why Choose Our Power Control Centres?

We combine decades of engineering expertise with cutting-edge technology to deliver PCC solutions that are not just compliant, but also innovative and built to last. Our commitment to quality, customization, and comprehensive after-sales support ensures that you receive a Power Control Centre perfectly tailored to your unique operational demands, guaranteeing optimal performance and peace of mind.

Get a Custom Solution Today!

Don't compromise on your power infrastructure. Contact us to discuss your specific requirements and allow our experts to design a Power Control Centre solution that delivers reliability, safety, and efficiency for your operations.

Request a Quote | Schedule a Consultation | Learn More