PCB card

      Description


      Here's a detailed product description for a PCB card, formatted in Markdown:

      High-Performance Custom Printed Circuit Board (PCB) Cards

      The Foundation of Modern Electronics – Engineered for Precision and Reliability.

      Product Overview

      Our custom Printed Circuit Board (PCB) cards are the indispensable backbone for virtually every electronic device and system. Designed for paramount performance and durability, these cards provide a robust and precise platform for mounting and electrically connecting electronic components. Whether you're developing cutting-edge IoT devices, critical medical equipment, robust industrial controls, or advanced aerospace systems, our PCB cards deliver the quality, reliability, and precision required to bring your innovative designs to life.

      We offer a comprehensive range of custom PCB card solutions, from simple single-layer designs to complex high-density interconnect (HDI) multi-layer boards, including rigid, flex, and rigid-flex options. Our state-of-the-art manufacturing processes ensure compliance with the highest industry standards, providing you with a product that performs flawlessly under demanding conditions.

      Key Features

      • Versatile Layer Configurations: Available from single-layer prototypes to complex 32+ layer high-density designs.
      • Premium Material Selection: Wide range of substrates including FR-4 (standard, High-Tg), Rogers, Arlon, Polyimide, and more for specialized applications (RF, high-speed, flexible).
      • Advanced Surface Finishes: Choose from ENIG (Electroless Nickel Immersion Gold), HASL (Hot Air Solder Leveling), Lead-Free HASL, OSP (Organic Solderability Preservatives), Immersion Silver, and Immersion Tin.
      • Precision Manufacturing: Achieves ultra-fine trace widths and spacing, small drill sizes, and tight impedance control for optimal signal integrity.
      • Thermal Management Solutions: Integrated thermal vias, heavy copper layers, and specialized substrates for superior heat dissipation in high-power applications.
      • Robust Quality Assurance: Adherence to IPC standards (Class 2 and Class 3) with rigorous testing including AOI, flying probe, ICT, and X-ray inspection.
      • Comprehensive Customization: Full design flexibility to meet specific form factors, component placements, electrical characteristics, and environmental requirements.
      • Industry Compliance: Manufactured to meet various industry-specific certifications (e.g., RoHS, UL, ISO).

      Detailed Technical Specifications

      FeatureStandard Options & Capabilities
      Board MaterialFR-4 (Standard, High-Tg, Halogen-Free), Rogers, Polyimide, Arlon, etc.
      Layer Count1 to 32+ Layers
      Board Thickness0.2 mm to 6.0 mm (Common: 0.8 mm, 1.0 mm, 1.6 mm)
      Copper Thickness0.5 oz to 6 oz (per layer)
      Surface FinishENIG, HASL (Lead/Lead-Free), OSP, Immersion Silver, Immersion Tin
      Min Trace Width3 mil (0.075 mm)
      Min Trace Spacing3 mil (0.075 mm)
      Min Drill Size6 mil (0.15 mm) mechanical, 4 mil (0.1 mm) laser microvia
      Solder Mask ColorGreen, Blue, Black, Red, White, Yellow, Matte Green, Matte Black
      Silkscreen ColorWhite, Black, Yellow (Other colors available upon request)
      Impedance Control±5% or ±10% tolerance
      Aspect RatioUp to 12:1
      Special FeaturesBlind/Buried Vias, Microvias, HDI, Gold Fingers, Edge Plating
      Panel SizeUp to 600 mm x 1200 mm
      Manufacturing Std.IPC Class 2 (Standard), IPC Class 3 (Aerospace/Medical)
      CertificationsRoHS Compliant, UL Certified, ISO 9001:2015

      Applications

      Our versatile PCB cards are utilized across a vast spectrum of industries and applications:

      • Industrial Automation: Control systems, PLCs, motor drives, sensor interfaces.
      • Internet of Things (IoT): Smart devices, sensors, gateways, wearables.
      • Medical Devices: Diagnostic equipment, monitoring systems, implantable devices.
      • Aerospace & Defense: Avionics, radar systems, satellite communication, guidance systems.
      • Automotive Electronics: Engine control units, infotainment systems, ADAS, EV charging.
      • Telecommunications: Network infrastructure, base stations, routing equipment.
      • Consumer Electronics: Mobile devices, smart home appliances, entertainment systems.
      • Robotics: Control boards, motor drivers, sensor integration.
      • Test & Measurement: High-precision instrumentation, data acquisition systems.

      Benefits of Choosing Our PCB Cards

      • Uncompromising Quality: Built to exceed industry standards, ensuring longevity and reliability.
      • Design Flexibility: Leverage our expertise for highly customized solutions tailored to your exact specifications.
      • Cost-Effectiveness: Optimize your production costs without sacrificing quality, from prototyping to mass production.
      • Rapid Prototyping: Accelerate your development cycle with fast turnaround times for prototypes.
      • Expert Support: Our team of experienced engineers provides technical guidance and support throughout your project.
      • Scalable Manufacturing: Seamlessly scale from small batch prototypes to high-volume production runs.
      • Global Compliance: Products are manufactured to meet international environmental and safety standards.

      Customization & Manufacturing Process

      1. Design Consultation: Collaborate with our engineering team to define your specific requirements.
      2. Material Selection: Choose from a wide array of substrate materials, copper weights, and finishes.
      3. Layer Stack-Up Optimization: Design the optimal layer configuration for signal integrity and power distribution.
      4. Manufacturing & Fabrication: Utilizing advanced machinery for drilling, plating, etching, and lamination.
      5. Quality Control: Rigorous inspection and testing at every stage to ensure perfection.
      6. Optional PCBA (Assembly): Seamless integration with our PCB Assembly services for a complete solution.

      Ordering Information

      To receive a detailed quote or to discuss your specific PCB card requirements, please provide us with your design files (Gerber files, drill files, BOM, assembly drawings, special instructions).

      • Request a Quote: [Link to Quote Request Form]
      • Submit Your Design: [Link to Design Submission Portal]
      • Contact Sales: [Email Address] | [Phone Number]

      Note: Specifications are subject to change based on specific design requirements and advancements in manufacturing technology. Please consult with our sales or engineering team for the most current information and customized solutions.

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      Tags: PCB card