Description

MCC Panel Board - Modular Motor Control Center

Our Motor Control Center (MCC) Panel Boards are robust, centralized electrical distribution systems engineered for the efficient control and protection of multiple electric motors and associated loads. Designed to enhance operational reliability, safety, and ease of maintenance, our MCC Panel Boards are the ultimate solution for complex industrial and commercial applications requiring precise motor management.

Key Features

• Comprehensive Motor Control Options:
  • Direct-On-Line (DOL) Starters
  • Star-Delta Starters
  • Soft Starters
  • Variable Frequency Drives (VFDs) for precise speed control
  • Reversing Starters
  • Two-Speed Starters (Dahlander, Pole Changing)
  • Feeder breakers for non-motor loads.
• Advanced Protection Mechanisms:
  • Overload Protection (Thermal, Electronic)
  • Short-Circuit Protection (MCBs, MCCBs)
  • Phase Loss and Phase Imbalance Protection
  • Earth Fault / Ground Fault Protection
  • Under/Over Voltage Protection
• Modular & Expandable Design:
  • Utilizes withdrawable or fixed type modules/buckets, allowing for easy expansion, modification, and maintenance without disrupting the entire system.
  • Standardized compartment sizes ensure interchangeability and future upgrades.
• High-Capacity Busbar System:
  • Robust copper busbar system, fully enclosed and insulated, designed for high current ratings and superior short-circuit withstand capabilities.
  • Segregation up to Form 4b (as per IEC 61439-2) available for enhanced safety and fault containment.
• Enhanced Safety Features:
  • Arc-resistant design considerations.
  • Door interlocks to prevent access to live parts when power is ON.
  • Dead-front construction for increased operator safety.
  • Clear labeling and mimic diagrams for intuitive operation.
• Robust & Customizable Enclosure:
  • Manufactured from heavy-gauge sheet steel (Mild Steel, Stainless Steel optional).
  • Various IP protection ratings (IP4X, IP54, IP65) to suit diverse environmental conditions.
  • Custom dimensions, material thickness, and finishes (e.g., epoxy powder coating) available.
• Integrated Monitoring & Communication:
  • Option for local HMI (Human Machine Interface) for real-time status and control.
  • Integration with SCADA, DCS, or BMS systems via communication protocols (Modbus, Profibus, Ethernet IP, etc.).
  • Metering options for current, voltage, power factor, and energy consumption.
• Optimized Internal Wiring:
  • Neat, organized, and clearly labeled wiring for easy troubleshooting and maintenance.
  • High-quality, heat-resistant, and flame-retardant wiring materials.
• Compliance with Industry Standards:
  • Designed and manufactured in accordance with international and local standards such as IEC 61439-1 & 2, UL 845, NEMA ICS 18, and relevant local electrical codes.

Benefits

• Operational Efficiency: Centralized control streamlines operations, reduces startup times, and minimizes energy consumption through optimized motor performance (especially with VFDs).
• Enhanced Safety: Superior protection features safeguard personnel and equipment from electrical faults, reducing the risk of accidents and damage.
• Reduced Downtime: Modular design allows for quick maintenance, component replacement, and fault isolation without shutting down the entire facility.
• Cost Savings: Optimized motor control reduces wear and tear on motors, extending their lifespan. Efficient energy management lowers operational costs.
• Scalability & Flexibility: Easily add, remove, or modify motor control units as your operational requirements evolve.
• Simplified Maintenance: Organized layout, clear labeling, and accessible components make inspection and servicing straightforward.
• Future-Proofing: Integration with modern communication systems allows for remote monitoring, data acquisition, and easy upgrades to control logic.

Typical Applications

Our MCC Panel Boards are ideally suited for a wide range of industries and applications, including:

• Manufacturing Facilities: Production lines, assembly plants, material handling.
• Water & Wastewater Treatment: Pumping stations, aeration systems, filtration plants.
• Oil & Gas: Refineries, pipelines, drilling operations (non-hazardous areas).
• Mining: Conveyor systems, crushers, ventilation fans.
• HVAC Systems: Large-scale commercial and industrial air conditioning, chillers, and fan control.
• Pumping Stations: Irrigation, municipal water supply, industrial processes.
• Food & Beverage: Processing plants, packaging lines.
• Pharmaceutical: Manufacturing facilities, cleanroom environments.
• Power Generation: Balance of plant equipment control.

Technical Specifications (Customizable)

• Rated Voltage: Up to 690V AC
• Rated Current (Main Busbar): 800A to 6300A
• Rated Frequency: 50/60 Hz
• Short Circuit Withstand Capacity: Up to 100kA for 1 second (customizable)
• Motor Control Types: DOL, Star-Delta, Soft Starter, VFD, Reversing
• Protection: Overload, Short Circuit, Phase Failure, Earth Fault
• Enclosure Rating: IP4X, IP54, IP55, IP65 (NEMA 12, 4, 4X equivalent)
• Construction: Free-standing, floor-mounted, rear/front access
• Form of Segregation: Up to Form 4b (IEC 61439-2)
• Material: Mild Steel (MS) with RAL 7032/7035 powder coating, Stainless Steel (SS304, SS316L)
• Internal Arc Containment: Optional
• Cooling: Natural ventilation, forced ventilation (optional)
• Standards: IEC 61439-1 & 2, UL 845, NEMA ICS 18, CE, relevant local electrical codes.

Customization Options

We understand that every project has unique requirements. Our MCC Panel Boards are highly customizable to meet your specific needs:

• Dimensions & Configuration: Tailored to fit available space and layout.
• Enclosure Specifications: Material, finish, IP rating, special coatings, seismic bracing.
• Motor Starter Types & Sizes: Precisely matched to your motor inventory.
• Metering & Monitoring: Digital meters, smart relays, energy management modules.
• PLC/HMI Integration: Pre-wired for your chosen control system.
• Communication Protocols: Modbus RTU/TCP, Profibus, PROFINET, Ethernet/IP, DeviceNet, etc.
• Environmental Considerations: Specific designs for high temperature, humidity, corrosive, or dusty environments.
• Hazardous Area Compliance: Solutions for ATEX/IECEx Zone 2 applications (when applicable).

Why Choose Our MCC Panel Boards?

• Expert Engineering: Our team of experienced engineers designs solutions that prioritize performance, safety, and longevity.
• Superior Quality: We use only premium-grade components from reputable manufacturers and adhere to stringent quality control processes.
• Tailored Solutions: Every MCC is built to specification, ensuring a perfect fit for your operational needs.
• Reliable Support: From initial consultation to post-installation support, our dedicated team is here to assist you every step of the way.
• Compliance & Safety: Our products meet or exceed the latest industry standards for safety and performance.

Optimize your motor control and enhance operational reliability with our advanced MCC Panel Boards.

Contact us today for a consultation or to request a customized quote!