Description

Master Your Power Distribution: Robust & Reliable Power Control Center (PCC) Panels

Product Overview

Our Power Control Center (PCC) Panels are the backbone of any industrial or large commercial electrical system, providing a centralized and efficient solution for power distribution and control. Designed for high performance and unwavering reliability, our PCC Panels ensure safe, consistent, and optimized power delivery to critical loads, maximizing uptime and operational efficiency for your facility.

Crafted with precision engineering and built to stringent international standards, these panels are ideal for managing complex power requirements in demanding environments.

Key Features & Specifications

1. Robust & Modular Construction

• Enclosure: Heavy-duty CRCA (Cold Rolled Close Annealed) sheet steel construction, fully compartmentalized for enhanced safety and isolation.
• Design: Modular, extensible design allowing for future expansion without significant downtime. Available in fixed, withdrawable, or compartmentalized options.
• Finish: Durable powder-coated finish (standard RAL colors) for corrosion resistance and aesthetic appeal.
• IP Rating: IP42, IP54, IP55, IP65 options available, ensuring protection against dust and water ingress suited for various environments.

2. Advanced Circuit Breakers

• Main & Feeder Breakers: Equipped with high-performance Air Circuit Breakers (ACBs) and Moulded Case Circuit Breakers (MCCBs) from leading manufacturers (e.g., Siemens, Schneider, ABB, L&T).
• Breaking Capacity: High short-circuit breaking capacities (e.g., 50kA, 65kA, 80kA for 1s) to handle fault conditions safely.
• Protection: Comprehensive overload, short-circuit, and earth fault protection.

3. High-Quality Busbar System

• Material: Electrolytic grade copper or aluminum busbars, sized for continuous current ratings and fault withstand capabilities.
• Insulation: Heat-shrinkable sleeves or epoxy coatings for superior insulation and safety.
• Configuration: 3-phase, 4-wire system with separate neutral and earth busbars.
• Fault Withstand: Dynamically and thermally tested to withstand specified short-circuit currents.

4. Comprehensive Protection & Control

• Protection Relays: Integrated with advanced protection relays (e.g., overcurrent, earth fault, under/over voltage) for critical feeders.
• Metering: Digital multi-function meters for accurate measurement of voltage, current, frequency, power factor, active/reactive power, and energy consumption.
• Indications: LED indicators for 'ON/OFF' status, 'Trip', and 'Fault' conditions for quick diagnostics.
• Control Devices: Push buttons, selector switches, and annunciators for local control and status indication.

5. Smart Monitoring & Automation (Optional)

• SCADA/BMS Integration: Seamless integration with existing SCADA or Building Management Systems (BMS) for remote monitoring, control, and data logging via communication protocols (Modbus, Profibus, Ethernet).
• Power Quality Analysis: Optional modules for harmonic analysis and power quality monitoring.

6. Safety & Compliance

• Interlocks: Mechanical and electrical interlocks to prevent unsafe operations (e.g., racking in/out of breakers under load).
• Access: Front/Rear access options for maintenance and cabling.
• Segregation: Form 2, Form 3, and Form 4 segregation options as per IEC 61439-1 & 2 for enhanced safety and reduced downtime during maintenance.
• Standards: Designed and manufactured in compliance with international standards such as IEC 61439-1 & 2, IS 8623, BS EN 60439.

Technical Specifications (Typical Range)

• Rated Voltage: Up to 1000V AC
• Rated Current: Up to 6300 Amperes
• Rated Frequency: 50 Hz / 60 Hz
• Short Circuit Withstand Capacity: 35kA to 100kA for 1 second
• Degree of Protection: IP42 to IP65
• Insulation Voltage: 1000V
• Ambient Temperature: -5°C to +50°C
• Relative Humidity: Up to 95% non-condensing
• Busbar Material: Electrolytic Grade Copper / Aluminum
• Cable Entry: Top or Bottom, Front or Rear Access
• Mounting: Floor Standing

Benefits of Our PCC Panels

• Enhanced Safety: Compartmentalized design, robust protection devices, and interlocks minimize risks to personnel and equipment.
• Maximized Uptime: Reliable components and fault-tolerant design ensure continuous power supply to critical operations.
• Superior Efficiency: Accurate metering and intelligent control lead to optimized power usage and reduced energy costs.
• Future-Proof Scalability: Modular construction allows for easy expansion to meet growing power demands.
• Streamlined Operations: Centralized control and monitoring simplify management and fault diagnosis.
• Cost Savings: Reduced maintenance, extended equipment life, and efficient energy management contribute to lower total cost of ownership.
• Regulatory Compliance: Built to global and local standards, ensuring adherence to safety and operational regulations.

Applications

Our PCC Panels are indispensable in a wide range of industries and facilities, including:

• Manufacturing & Industrial Plants: Automotive, textiles, cement, steel, chemical, pharmaceuticals.
• Commercial Complexes: Large office buildings, shopping malls, airports, hotels.
• Data Centers: Ensuring uninterruptible power for critical IT infrastructure.
• Water Treatment Plants: Controlling pumps and processes.
• Infrastructure Projects: Metro railways, tunnels, power distribution networks.
• Hospitals & Healthcare Facilities: Reliable power for life-saving equipment.
• Utilities & Power Generation: Auxiliary power distribution in power plants and substations.

Why Choose Us?

• Unmatched Expertise: Decades of experience in designing, manufacturing, and deploying high-quality PCC solutions.
• Tailored Solutions: We understand that every project is unique. Our engineering team specializes in custom-designed panels to precisely match your operational requirements.
• Premium Quality & Durability: We use only the highest-grade components and materials from renowned suppliers, ensuring longevity and performance.
• Comprehensive Testing: Every panel undergoes rigorous factory acceptance testing (FAT) to guarantee flawless operation and safety before dispatch.
• Dedicated Support: From initial consultation to after-sales service, our expert team provides unparalleled support and technical assistance.
• Commitment to Innovation: We continuously integrate the latest technologies and best practices to offer cutting-edge solutions.

Empower your operations with our cutting-edge PCC Panels. Contact us today for a consultation or to request a customized quote. Our experts are ready to design the perfect power distribution solution for your specific needs.