APFC Panel

      Description


      Optimize Your Power, Slash Your Costs: Automatic Power Factor Correction (APFC) Panel

      Product Overview

      In today's energy-conscious world, maintaining an optimal power factor is crucial for industrial and commercial establishments. Our advanced Automatic Power Factor Correction (APFC) Panel is engineered to automatically detect and correct lagging power factor, ensuring peak electrical efficiency, significant energy savings, and extended equipment lifespan. Designed for seamless integration into any electrical system, it's your smart solution to power quality issues and escalating electricity bills.

      Key Features

      • Intelligent Microprocessor Controller:
        • State-of-the-art, high-speed microprocessor-based controller for real-time monitoring and automatic power factor correction.
        • User-friendly interface with LCD/LED display for easy parameter setting, status indication, and fault diagnostics.
        • Programmable settings for target power factor, switching delays, and alarm thresholds.
      • High-Performance Capacitors:
        • Utilizes heavy-duty, self-healing, low-loss, and non-PCB capacitors (e.g., MPP film type) for superior performance and long operational life.
        • Designed for continuous operation in demanding industrial environments.
        • Individual capacitor fuses or circuit breakers for enhanced safety and protection.
      • Advanced Switching Technology:
        • Equipped with robust, low-loss contactors for step switching, ensuring reliable and precise connection/disconnection of capacitor banks.
        • (Optional: Thyristor-switched panels available for very fast switching applications, critical for dynamic and highly fluctuating loads).
      • Comprehensive Protection:
        • Integrated protection against overcurrent, overvoltage, undervoltage, short-circuit, and capacitor overloading.
        • Harmonic filtering options available for systems with significant harmonic distortions (Active or Passive Harmonic Filters).
      • Robust & Modular Enclosure:
        • Industrial-grade, dust-proof, and ventilated steel enclosure (e.g., IP42, IP54, IP55 rated) for optimal component protection and heat dissipation.
        • Modular design allows for easy expansion, maintenance, and replacement of individual components.
        • Ample space for wiring, ensuring safe and compliant installation.
      • Integrated Monitoring & Communication:
        • Displays critical power parameters like current, voltage, active power, reactive power, apparent power, frequency, and current power factor.
        • (Optional: RS485 / Modbus communication port for SCADA integration and remote monitoring).
      • Safety & Compliance:
        • Designed and manufactured in accordance with international standards (e.g., IEC 61921, IS 13585).
        • High-quality internal wiring and busbar systems ensure maximum safety and minimal losses.

      Benefits You'll Experience

      • Significant Energy Savings: By improving the power factor, our APFC panel drastically reduces reactive power consumption, leading to lower electricity bills and demand charges.
      • Avoid Penalties: Eliminate utility company penalties for low power factor, turning a cost into savings.
      • Enhanced Equipment Lifespan: Reduces current flow in conductors, lowers temperature rise in transformers, cables, and motors, thereby extending the operational life of your electrical equipment.
      • Improved Voltage Stability: Maintains a stable voltage profile within your facility, leading to better performance of sensitive electronic equipment.
      • Increased System Capacity: Frees up transformer and distribution system capacity, allowing for additional load connections without requiring infrastructure upgrades.
      • Reduced Carbon Footprint: By optimizing energy usage, you contribute to a greener environment.
      • Trouble-Free Operation: Fully automatic, requiring minimal manual intervention, ensuring continuous power factor correction.
      • Quick Return on Investment (ROI): The energy savings achieved typically ensure a rapid payback period for your investment.

      Ideal Applications

      Our APFC Panels are essential for any facility with a significant inductive load, including:

      • Manufacturing Plants: Foundries, Textile Mills, Engineering Units, Food Processing
      • Commercial Buildings: Shopping Malls, Hotels, Hospitals, Office Complexes
      • Infrastructure: Water Treatment Plants, Pumping Stations, Data Centers
      • Process Industries: Cement, Steel, Chemical Plants
      • Agriculture: Large-scale irrigation projects, cold storage facilities

      Why Choose Our APFC Panel?

      • Reliability & Durability: Built with premium-grade components for long-lasting performance and minimal downtime.
      • Expert Engineering: Designed by seasoned professionals with extensive knowledge in power quality management.
      • Custom Solutions: We offer tailored APFC solutions to match your precise load profile and system requirements.
      • Safety First: Adherence to strict safety standards and robust protection features.
      • Comprehensive Support: From consultation and installation to after-sales service, we're with you every step of the way.

      Technical Specifications (Illustrative - Customizable)

      ParameterSpecification
      Rated Voltage400V, 415V, 440V, 690V AC (3-Phase, 4-Wire) - Other voltages available on request
      Rated Frequency50 Hz / 60 Hz
      Correction Capacity50 KVAR to 1000 KVAR and beyond (Customizable)
      Correction Steps4, 6, 8, 12, 16 steps (or as per requirement)
      Power Factor Target0.99 Lagging (Adjustable)
      Capacitor TypeHeavy Duty, Self-healing, Dry Type / Oil Impregnated, Metallized Polypropylene (MPP)
      Switching DevicesHeavy-duty Contactor with Series Reactors (for inrush current limiting) / Thyristor Switches (for dynamic loads)
      ControllerMicroprocessor-based, Multi-function, Auto / Manual modes, LCD/LED display
      ProtectionOvercurrent, Overvoltage, Undervoltage, Short-circuit, Over-temperature, Capacitor Overload, Harmonics (Optional)
      Enclosure TypePowder-coated CRCA Steel, Modular Design, Floor Standing / Wall Mountable
      Ingress ProtectionIP42, IP54, IP55 (as per installation environment)
      CoolingNatural Air Ventilation / Forced Air Cooling with exhaust fans (for higher KVAR ratings)
      Ambient Temp.-5°C to +50°C
      Relative HumidityUp to 95% RH (Non-condensing)
      StandardsIEC 61921, IS 13585, CE Compliant
      CommunicationOptional: RS485 Modbus RTU

      Take Control of Your Power Quality

      Don't let poor power factor drain your profits and compromise your electrical system's integrity. Invest in our Automatic Power Factor Correction Panel and experience the difference in efficiency, reliability, and cost savings.

      Contact us today for a free consultation and a custom-designed APFC solution tailored to your specific needs!

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