Description

High-Performance Power Control Centre (PCC)

Centralized Power Management for Critical Operations

The Power Control Centre (PCC) is the nerve center of any industrial or large commercial electrical distribution system. Designed for robust performance and unwavering reliability, our PCC solutions provide a centralized, secure, and efficient platform for managing, distributing, and controlling high-capacity electrical power from the main incomer to various loads across your facility.

Built to withstand demanding industrial environments, our PCCs ensure continuous power availability, safeguard your equipment, and optimize operational efficiency, making them an indispensable asset for critical infrastructure.

Key Features:

• Robust & Compliant Design:
  • Constructed from heavy-gauge, corrosion-resistant CRCA sheet steel, offering exceptional durability and longevity.
  • Powder-coated finish for enhanced aesthetic appeal and environmental protection.
  • Designed and manufactured in strict accordance with international standards such as IEC 61439-1 and relevant national standards (e.g., IS/BS/UL equivalent).
  • High ingress protection ratings (e.g., IP4X, IP5X) suitable for various indoor and semi-outdoor applications.
• High Short Circuit Withstand Capability:
  • Engineered to safely withstand high prospective short-circuit currents, ensuring system integrity and personnel safety during fault conditions.
  • Tested for high short-time withstand current (Icw) ratings.
• Advanced Protection & Control:
  • Integrates high-quality air circuit breakers (ACBs) and molded case circuit breakers (MCCBs) for incoming and outgoing feeders.
  • Equipped with sophisticated protective relays (overcurrent, earth fault, differential, etc.) to safeguard against electrical faults.
  • Provisions for Programmable Logic Controllers (PLCs) for advanced control, sequencing, and interlocking operations.
  • Optional integration with SCADA systems for remote monitoring and control.
• Integrated Metering & Monitoring:
  • Features state-of-the-art digital multi-function meters to display crucial parameters (voltage, current, frequency, power factor, active/reactive power, energy consumption).
  • Option for power quality meters and energy management systems to analyze harmonics, transients, and optimize energy usage.
  • Current Transformers (CTs) and Potential Transformers (PTs) of high accuracy class for precise measurement.
• Modular & Expandable Architecture:
  • Modular construction allows for easy expansion and modification to accommodate future load growth or system changes without major overhauls.
  • Flexible busbar arrangements to facilitate future additions.
• Enhanced Safety Features:
  • Forms of Segregation (Form 2B, 3B, 4A, 4B): Internal segregation of busbars, functional units, and terminals to enhance safety during maintenance and prevent propagation of faults.
  • Mechanical and electrical interlocks to prevent hazardous operations.
  • Clearly labeled components and mimic diagrams for intuitive operation.
  • Generous working clearances for safe maintenance.
• Optimal Cable Management:
  • Spacious cable alleys for organized and efficient cable routing (top or bottom entry/exit).
  • Robust cable support systems and gland plates.
• Superior Ventilation:
  • Strategically placed louvers and optional forced cooling systems to dissipate heat effectively, ensuring optimal operating temperatures for internal components.

Benefits:

• Unmatched Reliability: Ensures consistent and uninterrupted power supply, minimizing costly downtime.
• Enhanced Safety: Protects personnel and equipment from electrical hazards through advanced design and protective devices.
• Operational Efficiency: Optimizes power distribution, reduces energy losses, and facilitates proactive maintenance through comprehensive monitoring.
• Future-Proof Scalability: Easily adapts to changing operational requirements, protecting your investment.
• Reduced Maintenance: Durable construction and accessible components simplify maintenance procedures.
• Cost Savings: Lower operational costs through improved energy management and extended equipment lifespan.
• Regulatory Compliance: Meets stringent industry standards, providing peace of mind and ensuring audit readiness.

Applications:

Our Power Control Centres are ideally suited for a wide range of critical applications, including:

• Heavy Industrial Plants: Steel, Cement, Chemical, Petrochemical, Textile
• Manufacturing Facilities: Automobile, Pharmaceuticals, Food & Beverage
• Power Generation Plants: Thermal, Hydro, Renewable Energy
• Infrastructure Projects: Airports, Seaports, Metro Systems
• Commercial & Institutional Buildings: Hospitals, Data Centers, Large Office Complexes
• Water & Wastewater Treatment Plants
• Oil & Gas Exploration & Production Facilities

Technical Specifications (Typical):

• Rated Voltage: Up to 690V AC
• Rated Current: Up to 6300 Amps
• Short Circuit Withstand Capability (Icw): Up to 100kA for 1 second
• Frequency: 50Hz / 60Hz
• Degree of Protection: IP4X, IP5X (Customizable up to IP65)
• Enclosure Material: CRCA Sheet Steel (2.0mm, 2.5mm options), Aluminum
• Busbar Material: Electrolytic Grade Copper / High-Conductivity Aluminum
• Forms of Segregation: Form 2B, Form 3B, Form 4A, Form 4B
• Incoming & Outgoing Devices: ACBs, MCCBs, Fuses
• Applicable Standards: IEC 61439-1, IS 8623, BS EN 61439-1 (as applicable)
• Surface Finish: RAL 7032 / 7035 Powder Coated (Other colors available)

Customization Options:

We understand that every project has unique requirements. Our PCCs can be fully customized to meet your specific operational needs:

• Input/Output Configuration: Tailored to your load distribution and feeder requirements.
• Protection Schemes: Specific relay types and settings for unique load characteristics.
• Metering & Control Devices: Integration of specific brand instruments or advanced control systems (e.g., BMS integration).
• Enclosure Dimensions & Material: Custom sizes, grades of steel, or stainless steel options for corrosive environments.
• Environmental Considerations: Designed for extreme temperatures, humidity, or dust.
• Integration: Seamless integration with existing infrastructure and control systems.

Why Choose [Your Company Name Here]?

At [Your Company Name Here], we pride ourselves on engineering and manufacturing Power Control Centres that are synonymous with quality, safety, and performance. Our team of experienced engineers works closely with you from concept to commissioning, ensuring a solution perfectly tailored to your project's demands. With a commitment to innovation and customer satisfaction, we deliver reliable power distribution solutions that empower your operations.

Invest in a Power Control Centre that guarantees the backbone of your electrical infrastructure. Contact us today for a detailed consultation and a customized quote.

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