Description

High-Performance & Customizable Power Control Centre (PCC) Panel

Overview

The Power Control Centre (PCC) Panel is the heart of any industrial or commercial electrical distribution system, designed to efficiently and safely control the flow of electrical power from the main source to various loads. Our PCC Panels are robust, reliable, and engineered to meet the demanding requirements of modern facilities, ensuring optimal performance, enhanced safety, and seamless operation.

Built with precision and adhering to international standards, our PCC panels provide centralized control, distribution, and protection for motors, feeders, and other critical equipment, making them indispensable for ensuring an uninterrupted and stable power supply.

Key Features

• Robust & Modular Construction:
  • Heavy-gauge CRCA (Cold Rolled Cold Annealed) steel enclosure with an advanced powder-coated finish for superior corrosion resistance and durability.
  • Modular design allows for easy expansion, modification, and integration into existing systems.
  • Standardized dimensions for flexibility in installation and space optimization.
• High Current Carrying Capacity:
  • Designed to handle high current ratings, typically from 630A up to 6300A, catering to diverse industrial requirements.
  • High-conductivity electrolytic copper busbar system, often tin-plated for enhanced conductivity and corrosion resistance.
• Advanced Protection & Control:
  • Equipped with industry-leading Air Circuit Breakers (ACBs) for incoming supply and Moulded Case Circuit Breakers (MCCBs) or fuse-switch units for outgoing feeders.
  • Integrated protection relays (overload, short-circuit, earth fault, undervoltage, etc.) to safeguard equipment and personnel.
  • Comprehensive metering and monitoring devices (digital multi-function meters for voltage, current, frequency, power factor, energy consumption) for real-time system insights.
  • Annunciation systems and indicator lamps for quick status identification.
• Enhanced Safety Features:
  • Compliant with various Degrees of Protection (e.g., IP42, IP54) against dust and water ingress.
  • Internal segregation up to Form 4b (as per IEC 61439-2) to minimize arc flash hazards and allow for safe maintenance of individual sections while the panel remains energized.
  • Mechanical and electrical interlocks to prevent incorrect operations.
  • Emergency stop buttons and clearly marked safety warnings.
• Optimal Cable Management:
  • Spacious cable compartments with ample room for termination, glanding, and dressing of cables.
  • Provisions for both top and bottom cable entry/exit.
• Ventilation & Heat Dissipation:
  • Strategically placed vents and optional forced ventilation systems to maintain optimal internal temperature and extend component lifespan.
• Compliance:
  • Manufactured and tested in accordance with international standards such as IEC 61439-1 & 2, IS standards, and local regulatory requirements.

Benefits

• Unmatched Reliability: Ensures continuous power supply and minimizes downtime through robust components and intelligent protection.
• Superior Safety: Protects personnel and equipment from electrical hazards with advanced safety features and proper segregation.
• Operational Efficiency: Centralized control and comprehensive monitoring facilitate efficient power management and quick fault identification.
• Cost-Effectiveness: Reduces maintenance costs and extends equipment lifespan due to durable construction and effective protection.
• Flexibility & Scalability: Easily adaptable to future expansions and changes in power requirements due to its modular design.
• Energy Management: Provides critical data for energy auditing and optimizing power consumption, leading to potential energy savings.
• Customization: Tailored solutions to precisely match specific project requirements and operational needs.

Applications

Our Power Control Centre (PCC) Panels are ideal for a wide range of demanding applications, including:

• Industrial Facilities: Manufacturing plants, factories, process industries (chemical, pharmaceutical, food & beverage).
• Commercial Buildings: Large office complexes, shopping malls, hotels, high-rise buildings.
• Infrastructure: Airports, metro stations, water treatment plants, power generation stations, data centers.
• Utilities: Pumping stations, street lighting control.
• Healthcare: Hospitals and medical facilities requiring stable power.
• Educational Institutions: Universities and large campuses.

Technical Specifications (Summary)

• Rated Voltage: Up to 1000V AC
• Rated Current: Up to 6300A
• Frequency: 50/60 Hz
• Short-Circuit Withstand Capacity (Icw): Up to 100kA for 1 second
• Degree of Protection (IP Rating): IP42, IP54 (customizable)
• Enclosure Material: CRCA Steel (1.6mm - 3.0mm thickness)
• Finish: Powder Coated, RAL 7032 or custom
• Busbar Material: Electrolytic Copper, Tin Plated
• Internal Segregation: Form 2b, Form 3b, Form 4a, Form 4b (as per IEC 61439-2)
• Mounting: Floor Standing, Front/Rear Access
• Standards: IEC 61439-1 & 2, IS 8623, CPRI/ERDA Type Tested

Customization Options

We understand that every project has unique demands. Our expert engineering team can custom-design and manufacture PCC panels to your exact specifications, including:

• Specific incoming and outgoing feeder configurations.
• Integration of specific brand circuit breakers, relays, and meters.
• Advanced communication capabilities for SCADA or BMS integration.
• Specialized protection schemes (e.g., differential protection, synchronizing panels).
• Custom panel dimensions, color, and finish.
• Arc Flash mitigation solutions.
• Provisions for future expansion.

Why Choose Our PCC Panels?

• Expert Engineering: Decades of experience in designing and manufacturing high-quality electrical panels.
• Quality Assurance: Rigorous quality control processes and extensive testing ensure reliability and longevity.
• Compliance & Safety: Adherence to the latest international safety and performance standards.
• Tailored Solutions: Dedicated team to understand your needs and provide bespoke, cost-effective solutions.
• After-Sales Support: Comprehensive installation assistance, commissioning, and ongoing technical support.

Get a Quote Today!

Empower your operations with a reliable and efficient Power Control Centre. Contact us today to discuss your project requirements, request a detailed consultation, or get a personalized quote. Our team is ready to provide the perfect power distribution solution for your facility.

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