Water Cooled Ozonator System

      Description


      Water-Cooled Industrial Ozonator System: Unrivaled Purity, Performance & Reliability

      In demanding industrial and commercial environments, consistent and high-purity ozone generation is paramount for effective disinfection, oxidation, and purification. Our Water-Cooled Industrial Ozonator System is engineered to meet these rigorous standards, delivering superior ozone output with exceptional stability, efficiency, and longevity.

      Designed for continuous heavy-duty operation, this state-of-the-art system leverages advanced water-cooling technology to maintain optimal operating temperatures, ensuring peak performance and extended service life for critical components.

      Key Features & Benefits:

      💧 Precision Water Cooling for Unmatched Stability

      • Optimal Temperature Management: The integrated water-cooling system efficiently dissipates heat, preventing thermal stress on the ozone generation cells.
      • Consistent Ozone Output: Maintains stable operating temperatures, guaranteeing consistent and high-concentration ozone production even during prolonged use.
      • Extended Lifespan: Protects the generator's core components from overheating, significantly extending the system's operational life and reducing maintenance costs.
      • Enhanced Efficiency: Allows for higher power density and more efficient conversion of oxygen to ozone compared to air-cooled systems.

      High-Efficiency Ozone Generation

      • Advanced Corona Discharge Technology: Utilizes cutting-edge ceramic dielectric or glass tube cells for maximum ozone yield and minimal power consumption.
      • High Ozone Concentration: Produces ozone at concentrations suitable for the most challenging industrial applications, ensuring effective treatment.
      • Oxygen or Air Feed Compatibility: Designed to operate efficiently with either dry air or concentrated oxygen feed gas, offering flexibility and optimized performance.

      🏗️ Robust & Durable Construction

      • Industrial-Grade Components: Built with high-quality, corrosion-resistant materials, including stainless steel enclosures, to withstand harsh operating environments.
      • Modular Design: Facilitates easy installation, maintenance, and potential future upgrades or scalability.
      • Reliable Operation: Engineered for continuous, 24/7 industrial use with minimal downtime.

      ⚙️ Integrated Gas Preparation System

      • Dry Air/Oxygen Supply: Includes or is compatible with a high-performance air dryer and/or oxygen concentrator to provide optimal, dry feed gas.
      • Protects Generator: Ensures that only moisture-free gas enters the ozone generation cells, protecting them from damage and maximizing ozone production efficiency.

      🖥️ Advanced Control & Safety Features

      • User-Friendly Interface: Intuitive PLC-based control panel or HMI (Human Machine Interface) for easy operation and monitoring.
      • Adjustable Ozone Output: Precise control over ozone production allows for optimization based on application requirements.
      • Comprehensive Safety Protocols: Features include automatic shutdown for high temperature, high pressure, power fluctuations, and gas flow anomalies.
      • Real-time Monitoring: Displays operational parameters such as ozone output, feed gas flow, water temperature, and power consumption.

      How It Works:

      Our Water-Cooled Ozonator System meticulously converts an oxygen-rich gas into ozone (O3):

      1. Gas Preparation: Ambient air is drawn in, filtered, compressed, and dried to remove moisture and contaminants. For higher concentrations, an oxygen concentrator provides a pure oxygen feed.
      2. Ozone Generation: The prepared gas then passes through the corona discharge chamber, where high voltage electricity splits oxygen molecules (O2) into individual oxygen atoms (O). These atoms then recombine with other O2 molecules to form ozone (O3).
      3. Water Cooling: Simultaneously, a continuous flow of cooling water circulates around the ozone generation cells, efficiently drawing away the heat generated during the corona discharge process. This crucial step maintains stable cell temperatures, preventing degradation and ensuring consistent ozone output.
      4. Ozone Output: The newly generated ozone gas is then safely delivered to your application point for immediate use.

      Unleash the Power of Ozone in Diverse Applications:

      Our Water-Cooled Ozonator System is an ideal solution for a wide range of industrial and commercial sectors, including:

      • Water Treatment: Municipal drinking water, wastewater treatment, industrial process water, cooling towers, swimming pools, aquaculture, bottled water production.
      • Air Purification: Odor control, VOC oxidation, sterilization in food processing plants, pharmaceutical cleanrooms, and waste facilities.
      • Food & Beverage Industry: Surface disinfection, produce washing, cold storage sanitation, extending shelf life, CIP (Clean-In-Place) systems.
      • Pharmaceutical & Medical: Sterilization of equipment, water for injection (WFI) systems, cleanroom air treatment.
      • Chemical Oxidation: Pulp & paper bleaching, cyanide destruction, removal of recalcitrant organic compounds.
      • Laundry Industry: Commercial and industrial laundry systems for chemical reduction and enhanced disinfection.

      Why Choose Our Water-Cooled Ozonator System?

      • Unmatched Performance: Consistently delivers high-purity, high-concentration ozone for effective treatment.
      • Reliable Operation: Engineered for continuous duty cycles and harsh industrial environments.
      • Lower Total Cost of Ownership: Extended lifespan, reduced maintenance, and energy efficiency lead to significant long-term savings.
      • Environmental Responsibility: Reduces reliance on harsh chemicals, leaving no harmful residues and promoting sustainable operations.
      • Expert Support: Backed by our team of experienced engineers and dedicated customer service for seamless integration and ongoing support.

      Technical Specifications (Example - Customizable):

      ParameterValue (Example Range)Notes
      Ozone Output50 g/hr – 10 kg/hr (and above)Depending on model and feed gas
      Ozone Concentration40 – 150 mg/LVaries with feed gas purity & flow rate
      Feed GasDry Air or OxygenPressure: 0.1-0.2 MPa, Dew Point: -40°C
      Cooling MethodWater-CooledCooling Water Temp: 5-25°C, Flow Rate: X L/min
      Power Consumption0.5 kW – 100+ kWVaries with output and model
      Power Supply220V/380V/480V, 50/60Hz, 3-PhaseCustomizable to regional standards
      Dimensions (LWH)Varies by modelCompact, skid-mounted options available
      WeightVaries by model 
      Control InterfacePLC/HMIDigital display, remote control options
      Enclosure MaterialStainless Steel (SS304/SS316)Corrosion-resistant
      Operating Temp.0°C – 40°C 
      CertificationsCE, ISO (upon request) 

      Ready to elevate your purification standards with a reliable, high-performance ozone solution?

      Contact us today for a personalized consultation and let our experts help you select or design the perfect Water-Cooled Ozonator System for your specific application.

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