Description
Intelligent Auto DG Control Panel: Uninterrupted Power, Unmatched Control
Ensure seamless power continuity for your critical operations with our advanced Intelligent Auto DG Control Panel. Designed to automatically manage your diesel generator, this sophisticated system provides reliable monitoring, protection, and control, guaranteeing that your essential systems remain operational, even during unexpected mains power failures.
💡 Overview
The Auto DG Control Panel is the brain behind your generator's automatic operation. It constantly monitors the utility power supply and your generator's status, initiating startup, load transfer, and shutdown sequences with precision. Built for robustness and ease of use, it's the ideal solution for commercial buildings, industrial facilities, data centers, hospitals, and residential estates requiring dependable backup power.
✨ Key Features & Benefits
1. Automatic Mains Failure (AMF) & Automatic Transfer Switch (ATS) Integration
- Feature: Automatically detects mains power outages and restores power.
- Benefit: Ensures instant and uninterrupted power supply without manual intervention, crucial for critical applications.
2. Comprehensive Generator Monitoring
- Feature: Real-time monitoring of essential engine parameters including:
- Engine Speed (RPM)
- Oil Pressure
- Coolant Temperature
- Fuel Level
- Battery Voltage
- Engine Hours Run
- Benefit: Proactive maintenance and early detection of potential issues, preventing costly breakdowns and extending generator lifespan.
3. Electrical Parameter Monitoring
- Feature: Precise measurement of AC electrical outputs:
- Generator Voltage (Phase-to-Neutral, Phase-to-Phase)
- Generator Current (per phase)
- Frequency (Hz)
- Active Power (kW), Reactive Power (kVAr), Apparent Power (kVA)
- Power Factor (PF)
- Benefit: Ensures stable and quality power delivery to your loads, allowing for efficient load management and performance analysis.
4. Multi-Level Protection & Alarms
- Feature: Guards against a wide range of operational faults:
- Over/Under Voltage
- Over/Under Frequency
- Over Current/Overload
- High Engine Temperature
- Low Oil Pressure
- Generator Start/Stop Fail
- Emergency Stop Active
- Benefit: Prevents damage to both the generator and connected equipment, enhancing safety and ensuring the longevity of your investment. Audible and visual alarms provide immediate notification of critical events.
5. Advanced Engine Control
- Feature: Sophisticated control algorithms for:
- Automatic Start/Stop cycles
- Programmable crank/rest periods
- Engine pre-heat function
- Programmable cool-down timer
- Idle run control (where applicable)
- Benefit: Optimizes generator operation, reduces wear and tear, and enhances fuel efficiency.
6. User-Friendly Interface
- Feature: Large LCD graphical display with intuitive navigation buttons.
- Benefit: Easy setup, monitoring, and troubleshooting. Access vital information at a glance, configure settings, and review event logs with minimal effort.
7. Event Logging & Data Storage
- Feature: Stores a detailed history of alarms, warnings, and operational events with timestamps.
- Benefit: Facilitates fault diagnosis, performance analysis, and predictive maintenance planning.
8. Remote Monitoring & Control (Optional Add-on)
- Feature: Available with RS485 (Modbus RTU), USB, Ethernet, or GSM/GPRS modules for remote communication.
- Benefit: Monitor and control your generator from anywhere via PC, SCADA systems, or mobile devices. Ideal for unattended sites and large-scale installations.
9. Programmable Parameters
- Feature: Customizable settings for delay timers (start delay, transfer delay, cool-down), setpoints for protection thresholds, and test schedules.
- Benefit: Allows the panel to be precisely tailored to specific site requirements and operational preferences.
10. Robust & Durable Design
- Feature: Housed in an industrial-grade enclosure with high ingress protection (e.g., IP65 front panel rating). Built with high-quality components.
- Benefit: Ensures reliable performance in harsh industrial environments, offering long-term durability and resistance to dust and moisture.
⚙️ How It Works (Simplified)
- Mains Power Failure: The control panel continuously monitors the incoming utility power. If it detects a prolonged outage or an unacceptable voltage/frequency deviation, it initiates the startup sequence.
- Generator Startup: After a programmable delay, the panel sends a start command to the diesel generator. It monitors crank attempts and engine stabilization.
- Load Transfer: Once the generator is running stably and its output voltage/frequency are within limits, the panel commands the Automatic Transfer Switch (ATS) to switch the electrical load from mains to generator power.
- Generator Runs: The generator supplies power to the load while the panel continues to monitor all vital parameters, providing protection and displaying status.
- Mains Power Restoration: When the utility power returns and stabilizes, the panel waits for a programmable return delay.
- Load Retransfer: The panel commands the ATS to switch the load back to the mains supply.
- Generator Cool-down & Shutdown: The generator enters a programmable cool-down period (running off-load) to allow the engine to cool gradually, extending its life. After cooling, the panel sends a stop command, and the generator shuts down. The panel then resets, ready for the next event.
🛠️ Technical Specifications
- Compatibility: 1-Phase / 3-Phase Diesel Generators (50Hz/60Hz)
- Mains Voltage Monitoring: 15V - 360VAC (Ph-N), 25V - 620VAC (Ph-Ph)
- Generator Voltage Monitoring: 15V - 360VAC (Ph-N), 25V - 620VAC (Ph-Ph)
- Generator Current Inputs: 5A secondary via Current Transformers (CTs)
- DC Supply: 8V - 35V DC (for panel operation)
- Relay Outputs:
- Configurable Start/Stop, Fuel, Pre-heat, Alarm, Transfer Load, Transfer Mains
- Rated: typically 5A/250VAC, 5A/28VDC
- Digital Inputs: Configurable for various sensors (Low Oil Pressure, High Temperature, Emergency Stop, Fuel Level, etc.)
- Display: High-resolution LCD (e.g., 128x64 pixels) with backlight
- Communication Ports: RS485 (Modbus RTU standard), USB (for configuration), Ethernet/GSM (optional)
- Operating Temperature: -20°C to +70°C (-4°F to +158°F)
- Storage Temperature: -30°C to +80°C (-22°F to +176°F)
- Protection Rating: IP65 (front panel when installed)
- Mounting: Panel mount
- Dimensions (Approx.): (W) 210mm x (H) 160mm x (D) 45mm
- Certifications: CE Compliant, RoHS Compliant
🏢 Applications
- Data Centers & Server Rooms
- Hospitals & Healthcare Facilities
- Industrial Manufacturing Plants
- Commercial Buildings & Shopping Malls
- Telecommunication Towers
- Residential Complexes & Gated Communities
- Remote Sites & Construction Projects
- Agricultural Operations
👍 Why Choose Our Auto DG Control Panel?
- Exceptional Reliability: Built with industrial-grade components for consistent performance.
- Advanced Protection: Comprehensive safety features guard against all common generator faults.
- User-Centric Design: Intuitive interface simplifies operation and maintenance.
- Flexible & Customizable: Programmable settings to adapt to diverse application needs.
- Scalable Solutions: Optional remote monitoring capabilities for enhanced control.
- Dedicated Support: Backed by our expert technical support team.
📦 What's Included
- 1x Intelligent Auto DG Control Panel Unit
- Mounting Brackets & Screws
- Terminal Block Connectors
- Detailed User Manual & Wiring Diagram
(Note: Current Transformers (CTs), external communication modules, and wiring cables are typically sold separately to allow for application-specific customization.)
🛒 Ordering Information
Ready to upgrade your generator's reliability? Contact us today for a personalized quote or to discuss your specific requirements. Our team of experts will help you select the ideal Auto DG Control Panel solution.
Invest in uninterrupted power. Invest in our Intelligent Auto DG Control Panel.
