DOL Motor Starter Control Panel

      Description


      Robust DOL Motor Starter Control Panel

      Overview

      The DOL (Direct On-Line) Motor Starter Control Panel is an essential and highly reliable solution for efficiently starting and stopping three-phase induction motors. Engineered for simplicity and robust performance, this pre-assembled and pre-wired panel provides comprehensive motor protection against common electrical faults, ensuring the longevity and safe operation of your machinery. Ideal for applications where motors operate at a constant speed and direct starting current is acceptable, our DOL panels offer a cost-effective and dependable motor control solution.

      Key Features

      • Direct On-Line (DOL) Starting: Provides a simple and immediate method for starting motors by directly connecting them to the full supply voltage.
      • Integrated Motor Protection:
        • Thermal Overload Protection: Equipped with an adjustable thermal overload relay to safeguard the motor from sustained overcurrents caused by mechanical overloads or phase unbalance.
        • Short Circuit Protection: Features a high-rupturing capacity (HRC) fuse or a Miniature Circuit Breaker (MCB) / Moulded Case Circuit Breaker (MCCB) for instant protection against short-circuit faults.
        • Phase Loss/Phase Imbalance Protection (Optional): Advanced models can include relays to protect the motor from damage due to missing or unbalanced phases.
      • User-Friendly Interface:
        • Start/Stop Push Buttons: Clearly labeled, robust push buttons for manual motor control.
        • Emergency Stop Button: Latching type emergency stop button for immediate shutdown in critical situations, enhancing operator safety.
        • Run/Trip Indicator Lamps: High-visibility LED indicator lamps for "Motor Run," "Motor Stop," and "Trip" status, allowing for quick operational diagnostics.
      • Durable Enclosure:
        • High IP Rating: Available in various IP ratings (e.g., IP54, IP55, IP65) to protect internal components from dust, moisture, and water ingress, suitable for demanding industrial environments.
        • Robust Construction: Manufactured from powder-coated mild steel (MS) or corrosion-resistant stainless steel (SS 304/316) for superior durability and longevity.
      • High-Quality Internal Components: Utilizes premium-grade contactors, overload relays, circuit breakers, and terminal blocks from reputable manufacturers, ensuring reliability and extended service life.
      • Pre-wired & Factory Tested: Each panel is meticulously wired and thoroughly tested in our factory, reducing installation time and ensuring immediate, reliable operation upon delivery.
      • Convenient Cable Entry: Designed with suitable gland plates or knockouts for easy and secure cable termination.
      • Modular Design: Facilitates easy maintenance, inspection, and potential upgrades.

      Benefits

      • Enhanced Motor Lifespan: Comprehensive protection features prevent motor damage from overloads, short circuits, and phase issues, extending the life of your valuable assets.
      • Superior Operator Safety: Emergency stop functionality and a robust, sealed enclosure protect personnel from electrical hazards and moving parts.
      • Reliable & Consistent Operation: High-quality components and meticulous construction ensure stable, uninterrupted motor control.
      • Reduced Downtime: Clear indicator lamps allow for quick identification of operational status or faults, minimizing troubleshooting time.
      • Easy Installation & Maintenance: Pre-wired design and clearly labeled components simplify installation and streamline routine maintenance.
      • Cost-Effective Solution: An economical choice for applications that do not require variable speed control, offering excellent value for performance and protection.
      • Versatile Application: Suitable for a wide array of industrial and commercial settings.

      Applications

      Our DOL Motor Starter Control Panels are perfectly suited for controlling a variety of equipment, including:

      • Pumps: Water pumps, chemical pumps, irrigation pumps, booster pumps.
      • Fans & Blowers: Ventilation systems, exhaust fans, industrial blowers.
      • Compressors: Air compressors, refrigeration compressors.
      • Conveyor Systems: Material handling conveyors.
      • Small Machine Tools: Lathes, grinders, drilling machines (where simple ON/OFF control is sufficient).
      • HVAC Systems: Air handling units.
      • Agitators & Mixers: Industrial mixing equipment.

      Technical Specifications

      FeatureDetails
      Motor Power RangeAvailable for motors from 0.37 kW up to 75 kW (0.5 HP to 100 HP)
      Supply Voltage3-Phase, 200V / 230V / 380V / 415V / 440V AC, 50/60 Hz
      Control Voltage24V AC/DC, 110V AC, 230V AC (As per requirement)
      Enclosure RatingIP54, IP55, IP65 (depending on model/customization)
      Enclosure MaterialPowder-coated Mild Steel (MS) / Stainless Steel (SS 304/316)
      Mounting TypeWall-mount (standard), Floor-standing (for larger sizes)
      ProtectionOverload, Short Circuit (MCB/MCCB/HRC Fuses), Phase Loss (Optional)
      Indicator LampsRUN, STOP/OFF, TRIP (LED)
      Control ButtonsSTART (Green), STOP (Red), EMERGENCY STOP (Red Mushroom Head)
      Ambient Temp.-10°C to +50°C
      StandardsConforms to IEC 60947, CE, IS standards (where applicable)
      WiringCopper wiring, clearly labeled terminal blocks

      Why Choose Our DOL Motor Starter Control Panel?

      • Premium Quality Components: We use only industry-leading electrical components for maximum reliability and lifespan.
      • Expert Engineering: Our panels are designed by experienced engineers, ensuring optimal performance and safety.
      • Rigorous Testing: Each panel undergoes comprehensive quality checks and functional testing before dispatch.
      • Customization Flexibility: We offer a range of customization options to perfectly match your specific motor and application requirements.
      • Exceptional Value: A robust, reliable, and feature-rich solution at a competitive price point.

      Customization Options

      We understand that every application is unique. Our DOL Motor Starter Control Panels can be customized with additional features, including:

      • Higher IP-rated or Stainless Steel Enclosures for corrosive or extremely dusty environments.
      • Built-in Ammeters, Voltmeters, or Hour Meters for monitoring motor performance.
      • Remote Control Capability via selector switches or communication modules.
      • Timers and Annunciators for specific operational sequences.
      • Phase Sequence Relays for critical applications.
      • Built-in Isolator/Disconnector Switch for enhanced safety during maintenance.
      • Pilot Lamps for Specific Fault Conditions.

      Equip your facility with a reliable and safe motor control solution. Contact us today to discuss your specific requirements and get a detailed quote for our DOL Motor Starter Control Panel.

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