Description

AX PLC Motion Controller: Unleash Precision & Power in a Single Platform

Overview

The AX PLC Motion Controller represents the pinnacle of integrated industrial automation, combining robust Programmable Logic Controller (PLC) functionality with high-performance multi-axis motion control into a single, compact, and powerful unit. Designed for the most demanding applications, the AX Controller simplifies complex machinery, reduces engineering overhead, and delivers unparalleled precision and speed.

Eliminate the need for separate controllers, fragmented software, and complicated communication protocols. The AX PLC Motion Controller provides a unified, real-time platform to control everything from discrete I/O and process logic to synchronized, multi-axis kinematics and robotic movements, ensuring seamless operation and maximum throughput for your machines.

Key Features & Benefits

1. Unified Architecture for Simplified Engineering

• Single Controller: Manages both PLC logic and advanced motion control, eliminating the need for separate hardware.
• Integrated Development Environment (IDE): One software suite for programming, configuration, diagnostics, and simulation across all functions (PLC, HMI, Motion, Safety).
• Reduced Complexity: Streamlines system design, wiring, programming, and troubleshooting, leading to faster time-to-market and lower total cost of ownership.

2. High-Performance Processing Power

• Multi-Core Industrial CPU: Dedicated processing power for deterministic real-time control, ensuring consistent performance even under heavy loads.
• Blazing Fast Scan Times: Execute PLC logic and motion updates with industry-leading speed, enabling higher machine cycle rates and responsiveness.
• High-Resolution Motion Execution: Achieve sub-millisecond motion cycle times for ultimate precision and repeatability.

3. Advanced Multi-Axis Motion Control

• Up to 64 Interpolated Axes: Control a vast array of servo and stepper motors with high synchronization and accuracy.
• Comprehensive Motion Profiles: Support for linear, circular, helical, spline, and complex path interpolation.
• Electronic Gearing & Camming: Easily synchronize multiple axes for precise master-slave relationships, flying shear applications, and complex cam profiles.
• Robotics & Kinematics: Integrated libraries for standard kinematic transformations (e.g., Cartesian, SCARA, Delta, 6-axis articulated robots).
• Real-time Diagnostics: Advanced tools for tuning, troubleshooting, and optimizing motion performance.

4. Robust PLC Functionality

• IEC 61131-3 Standard Languages: Program using Ladder Diagram (LD), Function Block Diagram (FBD), Structured Text (ST), Instruction List (IL), and Sequential Function Chart (SFC).
• Extensive I/O Support: Integrated digital and analog I/O options, plus seamless expansion modules for thousands of local and remote I/O points.
• Event-Driven & Cyclic Task Management: Prioritize and schedule tasks for optimal machine performance and responsiveness.
• Integrated Safety (Optional): SIL-rated safety functions directly integrated or easily added, reducing separate safety controller hardware.

5. Seamless Connectivity & Communication

• High-Speed Industrial Ethernet:
  • EtherCAT: For ultra-fast, deterministic motion and I/O communication.
  • EtherNet/IP & PROFINET: Broad compatibility with existing plant networks and third-party devices.
• Standard Protocols: Modbus TCP/RTU, OPC UA, MQTT for enterprise-level data exchange and Industry 4.0 initiatives.
• Multiple Communication Ports: USB, Serial (RS232/RS485) for local connectivity and peripheral integration.

6. Scalability & Modularity

• Flexible I/O Expansion: Easily add more digital, analog, temperature, or specialized I/O modules as your machine requirements evolve.
• Modular Software Components: Utilize pre-built function blocks and libraries for common tasks, accelerating development.
• Future-Proof Design: Designed with ample processing power and memory reserves to accommodate future enhancements and complex applications.

7. Rugged Industrial Design

• Fanless Operation: Ensures maximum reliability in harsh industrial environments with dust, vibration, and temperature fluctuations.
• Wide Operating Temperature Range: Operates reliably from 0°C to 55°C (32°F to 131°F).
• EMI/RFI Protection: Robust design to withstand electromagnetic interference common in industrial settings.
• Compact Form Factor: Saves valuable cabinet space.

Technical Specifications (Abridged)

• Processor: Multi-core Industrial CPU (e.g., ARM Cortex-A series or equivalent)
• Memory: 2GB RAM / 4GB Flash (expandable)
• Max. Interpolated Axes: Up to 64 axes
• Motion Cycle Time: < 500 µs
• PLC Scan Time: < 1 ms (typical for 1000 instructions)
• Programming Languages: IEC 61131-3 (LD, FBD, ST, IL, SFC)
• Communication Interfaces:
  • 1x EtherCAT Master Port
  • 2x Gigabit Ethernet Ports (EtherNet/IP, PROFINET, Modbus TCP, OPC UA)
  • 1x USB 2.0 Host Port
  • 1x RS232/RS485 Serial Port
• Onboard I/O (Typical Configuration):
  • 16x Digital Inputs (24V DC)
  • 16x Digital Outputs (24V DC, 0.5A)
  • 4x Analog Inputs (0-10V / 4-20mA)
• Expandability: Up to X local I/O modules, Y remote I/O nodes
• Power Supply: 24V DC (20.4V - 28.8V)
• Operating Temperature: 0°C to 55°C (32°F to 131°F)
• Ingress Protection: IP20
• Certifications: CE, UL, RoHS

Typical Applications

The AX PLC Motion Controller is ideal for a wide range of sophisticated machines and automation systems, including:

• Packaging Machinery: Form-fill-seal, cartoners, palletizers, wrappers.
• Robotics: Pick-and-place, assembly, material handling, SCARA, Delta robots.
• Printing & Converting: Cut-to-length, web handling, roll-to-roll, flexographic presses.
• Material Handling Systems: Conveyors, sorters, automated storage and retrieval systems (AS/RS).
• CNC Machinery: Routers, laser cutters, grinding machines, additive manufacturing.
• Assembly Automation: Precision assembly cells, testing equipment.
• Textile Machinery: Weaving, knitting, dyeing, and finishing equipment.

Why Choose the AX PLC Motion Controller?

The AX PLC Motion Controller is more than just a component; it's a strategic investment in the future of your automation. By consolidating logic and motion into one high-performance platform, you gain:

• Simplified Machine Design: Fewer components, less wiring, easier integration.
• Faster Development Cycles: Single software environment accelerates programming and commissioning.
• Superior Performance: Achieve higher precision, speed, and repeatability for increased throughput.
• Reduced Costs: Lower hardware costs, reduced maintenance, and optimized energy consumption.
• Enhanced Diagnostics: Centralized troubleshooting for quicker issue resolution and minimized downtime.
• Future-Proof Scalability: Easily adapt to changing market demands and technological advancements.

Elevate your machine's capabilities. Choose the AX PLC Motion Controller for an unparalleled combination of power, precision, and integration.

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