Motion Controllers

      Description


      Elevate Your Automation: Precision Motion Controllers

      Unleash the Full Potential of Your Automated Systems

      Our advanced Motion Controllers are the intelligent core of any sophisticated automation solution, designed to deliver unparalleled precision, speed, and synchronization for your most demanding applications. From intricate multi-axis robotics to high-speed packaging lines, our controllers provide the brainpower to orchestrate complex movements with flawless execution, ensuring optimal performance and maximum productivity.

      Engineered for reliability and flexibility, our motion controllers are built to integrate seamlessly into diverse industrial environments, offering a robust platform for machine builders, system integrators, and automation engineers seeking to achieve cutting-edge control.

      Key Features & Capabilities

      Our Motion Controllers are packed with features that empower you to create smarter, faster, and more precise automation:

      • Multi-Axis Synchronization: Control and synchronize from 1 to 64+ axes with nanosecond precision, enabling complex coordinated movements (e.g., gantry systems, SCARA robots, Delta robots).
      • High-Speed Fieldbus Communication:
        • EtherCAT: Ultra-fast, deterministic, real-time communication for highly synchronized systems.
        • PROFINET/PROFIBUS: Robust and widely adopted industrial Ethernet for reliable control.
        • Modbus TCP/IP & OPC UA: For seamless integration with HMIs, SCADA systems, and enterprise-level applications.
      • Advanced Interpolation & Path Planning:
        • Linear, Circular, Helical, & Spline (NURBS) Interpolation: Execute smooth, precise, and complex trajectories.
        • Dynamic Trajectory Generation: On-the-fly path adjustments for optimal speed and accuracy.
        • Electronic Gearing & Cams: Flexible synchronization between virtual and physical axes without mechanical linkages.
      • Integrated Safety Functions (SIL 3 / PLe):
        • Safe Torque Off (STO): Prevents unexpected motor startup.
        • Safe Stop 1/2 (SS1/SS2): Controlled motor stop functions.
        • Safe Operating Speed (SOS) & Safely-Limited Speed (SLS): Monitor and limit axis speed for safe operation.
        • Safe Direction (SDI) & Safely-Limited Position (SLP): Ensure movement within defined limits and directions.
      • Powerful Programming Environment (IEC 61131-3):
        • Support for all standard languages: Structured Text (ST), Function Block Diagram (FBD), Ladder Diagram (LD), Sequential Function Chart (SFC), Instruction List (IL).
        • User-friendly Integrated Development Environment (IDE) with extensive motion libraries, debugging tools, and simulation capabilities.
        • Open APIs (C++, Python) for custom application development.
      • Real-Time Diagnostics & Monitoring:
        • Comprehensive error logging, alarm management, and status indicators.
        • Integrated oscilloscope functions for real-time motion profiling and tuning.
        • Predictive maintenance capabilities to minimize downtime.
      • Compact & Modular Design: Space-saving form factors suitable for various control cabinet installations, with options for modular expansion of I/O and communication interfaces.
      • Web Server & Remote Access: Built-in web server for configuration, diagnostics, and remote monitoring, enabling efficient maintenance and support from anywhere.

      Key Benefits for Your Business

      Investing in our Motion Controllers translates directly into tangible business advantages:

      • Maximize Throughput & Productivity: Achieve faster cycle times and higher output thanks to precise, synchronized, and optimized motion control.
      • Achieve Unrivaled Precision & Quality: Reduce manufacturing defects and improve product consistency with accurate and repeatable movements, leading to higher-quality end products.
      • Reduce Development Time & Cost: Streamlined programming tools, extensive libraries, and seamless integration capabilities shorten design cycles and accelerate time-to-market.
      • Ensure Operator Safety & System Reliability: Integrated safety functions protect personnel and equipment, minimizing risks and compliance efforts, while robust industrial design ensures long-term operational stability.
      • Future-Proof Your Investments: Scalable architecture and support for open industrial standards (EtherCAT, OPC UA) ensure your systems can evolve with future demands and technologies.
      • Optimize System Uptime & Maintainability: Advanced diagnostics and remote access capabilities enable quick troubleshooting and proactive maintenance, minimizing costly downtime.

      Typical Applications

      Our Motion Controllers are ideal for a wide range of industries and applications, including:

      • Robotics: SCARA, Delta, Cartesian, and articulated robot control.
      • CNC Machining & Machine Tools: Milling, turning, grinding, and additive manufacturing.
      • Packaging & Material Handling: Pick & place, palletizing, sorting, conveying, and form-fill-seal machines.
      • Semiconductor & Electronics Manufacturing: Wafer handling, bonding, testing, and assembly.
      • Medical & Laboratory Automation: Diagnostic equipment, liquid handling, and surgical robotics.
      • Assembly & Test Equipment: Automated assembly lines, quality control, and testing rigs.
      • Printing & Converting: Web handling, cut-to-length, and rotary knife applications.
      • Textile Machinery: Knitting, weaving, and sewing machines requiring precise fabric control.

      Technical Specifications (Model-Dependent - Example Ranges)

      FeatureDescription / Range
      Axis CountUp to 64 synchronized axes (scalable, via distributed I/O)
      CommunicationEtherCAT (Master), PROFINET (Controller/Device), Modbus TCP, OPC UA, TCP/IP, USB
      ProgrammingIEC 61131-3 (ST, FBD, LD, SFC, IL), C++ API, Python API
      Interpolation TypesLinear, Circular, Helical, Spline (NURBS)
      KinematicsStandard (Gantry, Gantry 3D), Custom (SCARA, Delta, etc.)
      Safety FunctionsSTO, SS1, SS2, SLS, SOS, SDI, SLP (up to SIL 3 / PLe)
      ProcessorHigh-performance multi-core ARM/Intel (e.g., i.MX, Atom)
      Memory2GB+ RAM, 8GB+ Flash Storage
      Digital I/O16-256+ configurable inputs/outputs (local & distributed)
      Analog I/O4-16+ configurable (0-10V, 4-20mA)
      Encoder InputsIncremental, Absolute (EnDat, BiSS, SSI)
      Power Supply24 VDC (±10%)
      Operating Temp.0°C to 55°C (32°F to 131°F)
      Dimensions (HxWxD)Varies by model (e.g., 120 x 80 x 50 mm for compact)
      MountingDIN Rail, Panel Mount
      CertificationsCE, UL, RoHS, TÜV (Safety for functional safety versions)

      Why Choose Our Motion Controllers?

      • Unmatched Performance: Experience leading-edge speed, precision, and deterministic control that pushes the boundaries of automation.
      • Exceptional Reliability & Durability: Built with industrial-grade components and rigorous testing to withstand harsh operational environments.
      • Seamless Integration & Open Standards: Designed for compatibility, our controllers reduce setup complexity and support a wide range of third-party devices and software.
      • Comprehensive Software Ecosystem: Leverage a powerful IDE, extensive motion libraries, and robust development tools that simplify complex tasks.
      • Dedicated Global Support: Benefit from expert technical assistance, training, and a worldwide network of support personnel ready to assist you.
      • Scalable & Future-Proof: Our modular and open platform ensures your investment is protected, allowing for easy expansion and adaptation to evolving requirements.

      Integration & Ecosystem

      Our Motion Controllers are part of a complete automation ecosystem, seamlessly integrating with:

      • Our servo drives and motors for a perfectly tuned motion system.
      • Leading HMI and SCADA platforms for intuitive operator interfaces.
      • Vision systems for advanced pick-and-place and quality control.
      • Enterprise resource planning (ERP) and manufacturing execution systems (MES) via OPC UA for holistic factory management.

      Ready to transform your automation and achieve new levels of performance?

      Contact Us Today for a Consultation! | Download the Product Datasheet | Request a Demo

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      Tags: Motion Controllers