Phase DOL Control Panel Board

      Description


      Phase DOL Motor Control Panel Board | Robust 3-Phase Direct-On-Line Motor Starting Solution

      Product Overview

      The Phase DOL (Direct-On-Line) Motor Control Panel Board is a highly efficient, reliable, and compact solution designed for starting and stopping three-phase AC induction motors directly across the power supply. Engineered for simplicity and durability, this pre-wired and tested control board provides essential motor protection and seamless integration into industrial and commercial applications, ensuring your motors operate safely and efficiently.

      Ideal for pump control, fan systems, conveyors, compressors, and various machinery, our DOL control board minimizes wiring complexity and reduces installation time, offering a cost-effective and robust motor management solution.

      Key Features & Benefits

      1. Direct-On-Line (DOL) Starting Mechanism

      • Feature: Utilizes the straightforward Direct-On-Line method for motor activation.
      • Benefit: Provides instant full torque, robust starting for motors where high inrush current is permissible, and offers a highly reliable and simple control solution.

      2. High-Quality Main Contactor

      • Feature: Equipped with a heavy-duty, industrial-grade 3-pole contactor with appropriate current ratings.
      • Benefit: Ensures reliable power switching to the motor, capable of handling frequent operations and providing a long operational lifespan with minimal maintenance.

      3. Adjustable Thermal Overload Relay

      • Feature: Integrated with a precision-engineered thermal overload relay (TOR) with an adjustable current setting.
      • Benefit: Offers crucial protection against motor overheating caused by sustained overcurrents or phase imbalances, significantly extending the motor's lifespan and preventing costly damage.

      4. Integrated Control Circuitry & Terminals

      • Feature: Includes clearly labeled terminal blocks for easy connection of external Start/Stop pushbuttons, Emergency Stop, indicator lamps (Run/Trip), and auxiliary contacts.
      • Benefit: Simplifies external wiring, reduces installation errors, and provides clear operational status feedback, making integration into existing control systems straightforward.

      5. Phase Loss & Phase Imbalance Protection (Optional/Integrated)

      • Feature: Advanced models or integrated relays offer automatic detection and tripping upon phase loss or severe phase imbalance.
      • Benefit: Protects the motor from single-phasing conditions, which can lead to severe damage and burnout, enhancing overall system reliability and safety.

      6. Robust & Compact Design

      • Feature: Constructed on a durable, space-saving panel board, suitable for mounting inside control enclosures. Utilizes high-quality, flame-retardant components.
      • Benefit: Maximizes available panel space, ensures long-term reliability in harsh industrial environments, and complies with safety standards.

      7. Pre-Wired & Factory-Tested

      • Feature: All internal components are expertly pre-wired and rigorously tested at the factory before shipment.
      • Benefit: Significantly reduces installation time and labor costs on-site, minimizes potential wiring errors, and ensures reliable operation from day one.

      8. Flexible Voltage & Current Ratings

      • Feature: Available in various configurations to accommodate standard three-phase supply voltages (e.g., 200V, 400V, 480V AC) and motor power ratings (e.g., 0.75kW to 22kW).
      • Benefit: Provides a versatile solution adaptable to a wide range of motor sizes and electrical systems, ensuring a perfect fit for your specific application.

      9. DIN Rail & Screw Mounting Options

      • Feature: Designed for flexible mounting within a control panel, typically with options for DIN rail or direct screw mounting to the backplate.
      • Benefit: Offers versatile installation choices, allowing for easy integration and secure placement within various panel layouts.

      Technical Specifications (Typical, configurable based on model)

      • Supply Voltage: 3-Phase, 50/60Hz (e.g., 200-240V AC, 380-415V AC, 440-480V AC)
      • Motor Power Rating: 0.75 kW (1 HP) to 22 kW (30 HP) - Specify exact range per product variant.
      • Contactor Rating: Matched to motor power, typically AC-3 duty.
      • Overload Relay Range: Adjustable, e.g., 1.6A - 2.5A, 4A - 6.3A, 10A - 16A, etc. (based on motor rating).
      • Control Voltage: 24V AC/DC, 110V AC, or 220V AC (configurable).
      • Auxiliary Contacts: 1NO + 1NC (for status indication, interlocking).
      • Terminals: High-quality screw terminals for power and control wiring.
      • Mounting: DIN rail compatible or direct screw mount.
      • Operating Temperature: -10°C to +55°C
      • Standards: Conforms to IEC 60947, CE certified.
      • Dimensions: Variable based on power rating, typically compact for panel integration.

      Ideal Applications

      • Pumping Systems: Water pumps, sewage pumps, booster pumps.
      • HVAC Systems: Industrial fans, blowers, air handling units.
      • Material Handling: Conveyors, small hoist systems.
      • Machine Tools: Drills, grinders, mixers (where DOL starting is appropriate).
      • Compressors: Air compressors in workshops and small industrial settings.
      • Agricultural Machinery: Irrigation pumps, processing equipment.

      Why Choose Our Phase DOL Motor Control Panel Board?

      Invest in the reliability and simplicity of our Phase DOL Motor Control Panel Board. With its robust construction, essential motor protection features, and pre-wired design, you'll benefit from:

      • Extended Motor Lifespan: Superior protection against overloads and phase issues.
      • Reduced Downtime: Reliable operation and easy fault diagnosis.
      • Quick & Easy Installation: Factory-tested and pre-wired for seamless integration.
      • Cost-Effectiveness: A durable solution that protects your valuable motor assets.
      • Compliance: Built to international standards for safety and performance.

      Upgrade your motor control systems today with our dependable Phase DOL Control Panel Board. Contact us for detailed specifications, customization options, and pricing tailored to your requirements!

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