Description

Robust & Intelligent Power Control Center (PCC) Panels

Overview

In today's demanding industrial and commercial environments, a reliable and efficient electrical infrastructure is the backbone of uninterrupted operations. Our Power Control Center (PCC) Panels are engineered to be the central nervous system of your facility's electrical distribution, providing comprehensive control, protection, and monitoring for critical power systems. Designed for maximum uptime, safety, and energy efficiency, our PCC panels are the intelligent choice for managing your power needs.

Key Features

• Modular & Scalable Design:
  • Fully compartmentalized design allows for easy expansion and modification to meet future demands.
  • Individual feeder compartments minimize downtime during maintenance or upgrades.
• High-Capacity Busbar Systems:
  • High-grade electrolytic copper or aluminum busbars, precisely sized for current carrying capacity and fault withstand.
  • Silver-plated busbar joints ensure minimum resistance and maximum efficiency.
• Advanced Protection Devices:
  • Incorporates leading-brand Air Circuit Breakers (ACBs) for incomers and Moulded Case Circuit Breakers (MCCBs) for feeders.
  • Includes sophisticated relays for overcurrent, short-circuit, earth fault, and overload protection.
  • Optional Arc Flash Mitigation systems enhance personnel safety.
• Intelligent Metering & Monitoring:
  • Integrated multi-function digital meters (MFMs) provide real-time data on voltage, current, power factor, frequency, and energy consumption.
  • Optional Power Quality Meters for harmonic analysis and transient detection.
  • SCADA, Modbus, Profibus, or Ethernet communication capabilities for seamless integration with Building Management Systems (BMS) or process control systems.
• Robust & Safe Enclosure:
  • Constructed from heavy-gauge CRCA (Cold Rolled Close Annealed) steel or stainless steel for superior durability.
  • High ingress protection (IP) ratings (e.g., IP4X, IP54) against dust and moisture.
  • Designed with ample cable termination space, clear labeling, and safety interlocks for enhanced operator safety.
  • Ventilation systems (natural or forced) to maintain optimal operating temperatures.
• Integrated Control Circuitry:
  • Provision for PLC (Programmable Logic Controller) integration for automated control sequences.
  • Manual/Auto selector switches, push buttons, and indicator lamps for local control and status indication.
  • Emergency Stop (E-Stop) functionality.
• Type Tested & Compliant:
  • Manufactured and tested in accordance with international standards such as IEC 61439-1 & 2, UL 891, and relevant local electrical codes.
  • Certifications ensure reliability, safety, and performance.

Benefits

• Maximum Uptime & Reliability: Robust construction and high-quality components ensure continuous power supply, minimizing costly downtime.
• Enhanced Safety: Advanced protection features, safety interlocks, and arc-resistant designs safeguard personnel and equipment.
• Optimized Energy Efficiency: Real-time metering and power quality monitoring enable proactive energy management, reducing operational costs.
• Scalability & Future-Proofing: Modular design allows for easy expansion, adapting to your evolving power requirements without major overhauls.
• Reduced Maintenance & Longevity: Durable materials and accessible components simplify maintenance, extending the lifespan of your electrical infrastructure.
• Intelligent Operations: Seamless integration with control systems provides comprehensive data for informed decision-making and automated processes.
• Regulatory Assurance: Compliance with international standards ensures peace of mind and hassle-free inspections.
• Tailored Solutions: Fully customizable to meet the unique voltage, current, protection, and control requirements of your specific application.

Technical Specifications (Typical)

• Rated Voltage: Up to 1000V AC
• Rated Current: Up to 6300 Amperes (Main Busbar)
• Rated Frequency: 50 Hz / 60 Hz
• Short Circuit Withstand Capacity (Icw): Up to 100 kA for 1 sec
• Degree of Protection: IP42, IP54, IP55 (as per IEC 60529)
• Form of Separation: Form 2b, Form 3b, Form 4a, Form 4b (as per IEC 61439-2)
• Construction Material: CRCA Steel (1.6mm, 2.0mm, 2.5mm) / Stainless Steel
• Finish: Powder Coated (RAL 7035 or custom colors), Galvanized
• Busbar Material: Electrolytic Copper (99.9% purity) or Aluminum
• Mounting: Floor Standing
• Operating Temperature: -5°C to +50°C
• Standards: IEC 61439-1 & 2, UL 891 (optional), NEMA (optional)

Applications

Our PCC Panels are ideal for a wide range of critical power distribution applications, including:

• Industrial Facilities: Manufacturing plants, processing units, heavy industries, factories.
• Commercial Complexes: High-rise buildings, shopping malls, hotels, office spaces.
• Infrastructure Projects: Water treatment plants, sewage treatment plants, pumping stations, airports, metro stations.
• Data Centers: Critical power distribution and management.
• Hospitals & Healthcare Facilities: Ensuring reliable power for life-saving equipment.
• Power Generation & Distribution: Substations, captive power plants.
• Oil & Gas Industry: Refineries, offshore platforms, pipeline facilities.

Customization & Engineering Excellence

We understand that every project has unique requirements. Our team of experienced electrical engineers works closely with you from concept to commissioning, ensuring your PCC panel is precisely engineered to your specifications. We offer:

• Detailed Design & CAD Drawings: Tailored layouts and schematics.
• Component Selection: Integration of preferred brands and technologies.
• Specialized Protection Schemes: Customized relay settings and interlocking.
• Environmental Adaptations: Solutions for harsh environments (e.g., corrosive, high humidity).

Why Choose Our PCC Panels?

When you choose our Power Control Center Panels, you're investing in:

• Uncompromising Quality: Built with premium components and rigorous quality control.
• Expert Engineering: Decades of experience in designing and manufacturing sophisticated electrical solutions.
• Reliability & Performance: Guaranteed to deliver consistent and safe power distribution.
• Dedicated Support: Comprehensive pre-sales consultation and post-installation support.

Power your operations with confidence. Contact us today for a consultation or to request a detailed quote for your next Power Control Center Panel project.