Description

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Advanced DG Synchronising Panel: Seamless Power, Uninterrupted Performance

Achieve Uninterrupted Power & Optimal Efficiency for Your Operations

In today's demanding industrial and commercial landscapes, reliable power is non-negotiable. Our Advanced DG Synchronising Panel is the intelligent control solution designed to bring multiple Diesel Generators (DGs) and the main grid into perfect harmony, ensuring a seamless, stable, and highly efficient power supply for your critical applications.

Say goodbye to costly downtime, inefficient generator operation, and complex manual power management. Our state-of-the-art synchronising panel automates the intricate process of paralleling generators, optimizing load distribution, and facilitating smooth transfers between various power sources.

Key Features:

Our DG Synchronising Panel is engineered with cutting-edge technology and robust components to deliver unparalleled performance and reliability:

• Automatic & Manual Synchronization: Precisely matches voltage, frequency, and phase angle of incoming generators with the busbar or grid, allowing for safe and seamless paralleling.
• Intelligent Load Sharing: Ensures proportional active (kW) and reactive (kVAr) load sharing among parallel generators, optimizing fuel consumption and extending DG lifespan.
• Grid Synchronization & Black Start Capability: Facilitates smooth transitions to and from the utility grid, and enables standalone operation (black start) in case of complete grid failure.
• Comprehensive Protection: Integrated relays provide robust protection against:
  • Overload & Short Circuit
  • Over/Under Voltage & Frequency
  • Reverse Power & Under Power
  • Earth Fault & Phase Imbalance
  • Engine Safeties (Low Oil Pressure, High Temperature, Overspeed)
• Advanced Control System: Utilizes high-performance PLC or dedicated microprocessor-based controllers for precise, real-time monitoring and control.
• User-Friendly Human Machine Interface (HMI): Intuitive touch-screen display or LCD panel for easy access to operational data, alarms, settings, and diagnostics.
• Extensive Metering & Monitoring: Provides accurate measurements for:
  • Voltage (L-L, L-N)
  • Current (Phase, Neutral)
  • Frequency
  • Active Power (kW), Reactive Power (kVAr), Apparent Power (kVA)
  • Power Factor (PF)
  • Energy Consumption (kWh, kVArh)
  • Generator Run Hours & Number of Starts
• Event Logging & Alarms: Records critical events, faults, and operational data with date and time stamps for thorough analysis and preventative maintenance.
• Remote Monitoring & Control: Optional SCADA integration via Modbus RTU, Modbus TCP/IP, or Ethernet for remote access, data acquisition, and system management.
• Automatic Test Functionality: Periodically starts and runs generators under load (or dummy load) to ensure readiness for emergency situations.
• Robust Enclosure: Custom-built, floor-standing, dust and vermin-proof enclosure with appropriate IP rating (e.g., IP54, IP55) for harsh industrial environments.
• Modular & Scalable Design: Easily expandable to accommodate additional generators in the future, providing future-proof power management.

Benefits for Your Business:

Investing in our DG Synchronising Panel translates into tangible advantages for your operations:

• Uninterrupted Power Supply: Ensures continuous power availability for critical loads, preventing costly downtime and production losses.
• Enhanced Reliability & Redundancy: By paralleling multiple generators, the system offers redundancy, as the failure of one DG does not lead to complete power loss.
• Significant Fuel Savings: Optimizes generator loading to operate DGs at their most efficient points, reducing fuel consumption and operational costs.
• Extended Generator Lifespan: Prevents under-loading or over-loading, distributes wear evenly, and ensures protective shutdowns, prolonging the life of your valuable generator assets.
• Improved Safety: Comprehensive protection features safeguard equipment from damage and personnel from electrical hazards.
• Simplified Operation & Maintenance: Automated processes reduce the need for manual intervention, minimizing human error and simplifying maintenance routines.
• Scalability for Future Growth: Easily integrate additional generators as your power demands grow, without major system overhauls.
• Data-Driven Decision Making: Detailed metering and event logging provide valuable insights into power consumption and system performance.
• Grid Code Compliance: Designed to meet relevant international and local grid codes for seamless and safe grid interaction.

Applications:

Our DG Synchronising Panels are ideal for a wide range of critical power applications, including:

• Manufacturing & Industrial Plants: Continuous production lines, heavy machinery.
• Data Centers: Uninterrupted power for servers and cooling systems.
• Hospitals & Healthcare Facilities: Life-support systems, critical medical equipment.
• Commercial Complexes & Hotels: Lifts, HVAC, lighting, essential services.
• Telecommunication Centers: Base stations, network infrastructure.
• Utilities & Microgrids: Stabilizing local grids, peak shaving.
• Infrastructure Projects: Airports, railway stations, water treatment plants.
• Mining & Oil & Gas Operations: Remote power generation, critical process control.

Technical Specifications (Typical, Customizable):

• System Voltage: 415V, 3 Phase, 4 Wire (Up to 11kV configurable)
• System Frequency: 50 Hz / 60 Hz
• Current Rating: Up to 6300 Amperes (Customizable based on DG capacity)
• Enclosure Type: Floor Standing, CRCA Sheet Steel
• Ingress Protection (IP) Rating: IP54, IP55, or higher as per requirement
• Control Philosophy: PLC / Microprocessor-based Controller (e.g., Deep Sea Electronics, ComAp, Woodward)
• Switchgear: ACB, MCCB, MCB, Contactors from leading manufacturers (e.g., Siemens, ABB, Schneider Electric, L&T)
• Metering: Digital Multi-function Meters (Class 0.5 or better)
• Wiring: Colour-coded, ferrules for ease of identification and maintenance
• Busbar Material: Electrolytic Grade Copper (Tin-plated option available)
• Standards: Designed and tested as per IEC 61439-1 & 2, IS 8623.
• Operating Temperature: 0°C to 50°C
• Humidity: 0-95% non-condensing

Why Choose Our DG Synchronising Panel?

• Expertise & Experience: Decades of experience in power control and automation.
• Custom-Engineered Solutions: Panels are meticulously designed and fabricated to meet your specific site requirements and operational philosophy.
• High-Quality Components: We utilize only the most reliable and industry-proven components from reputable global brands.
• Robust & Durable Construction: Built to withstand challenging industrial environments and ensure long-term, trouble-free operation.
• Comprehensive Support: From initial design and consultation to installation, commissioning, and after-sales service, our team provides end-to-end support.
• Safety & Compliance: Adherence to strict safety standards and regulatory requirements.

Don't compromise on power reliability. Empower your operations with intelligent, automated power management.

Contact us today for a detailed consultation and a customized quote for your DG Synchronising Panel requirements!