Description

Robust & Modular Motor Control Centres (MCCs)

Centralized Power & Control for Industrial Efficiency

Our Motor Control Centres (MCCs) are the backbone of modern industrial operations, offering a centralized, intelligent, and safe solution for managing multiple electric motors and associated control gear. Designed for superior performance, reliability, and ease of maintenance, our MCCs empower industries to optimize their processes, enhance safety, and achieve unprecedented operational efficiency.

Key Features:

• Modular & Scalable Design:
  • Flexible Compartments: Easily configurable for various starter types, VFDs, soft starters, and feeder breakers.
  • Future-Proof Expansion: Add or modify motor control units (MCUs) with minimal downtime, adapting to evolving operational needs.
  • Optimized Footprint: Compact design to maximize floor space in your facility.
• Comprehensive Motor Control Units (MCUs):
  • Direct-On-Line (DOL) Starters: For simple, fixed-speed applications.
  • Star-Delta Starters: For reduced-voltage starting of larger motors.
  • Soft Starters: For smooth, controlled acceleration and deceleration, reducing mechanical stress and current peaks.
  • Variable Frequency Drives (VFDs): For precise speed and torque control, energy savings, and optimized process control.
  • Feeder Breakers: For distributing power to other loads and sub-panels.
• Advanced Protection & Safety:
  • Overload & Short-Circuit Protection: Integrated circuit breakers and thermal/electronic overload relays for motor and cable protection.
  • Earth Fault & Ground Fault Protection: Enhancing personnel safety and preventing equipment damage.
  • Arc Flash Mitigation: Optional designs and features to reduce arc flash hazards, complying with industry safety standards.
  • Safe Isolation: Lockable disconnects and clear indication of power status for safe maintenance.
  • Internal Segregation (Form 2b, 3b, 4a, 4b): Designed as per IEC 61439-2 for enhanced safety, reduced arc fault propagation, and improved maintenance access.
• Intelligent Control & Automation:
  • Integrated PLCs & HMIs: Seamless integration with programmable logic controllers (PLCs) and human-machine interfaces (HMIs) for centralized control, monitoring, and data acquisition.
  • Communication Protocols: Support for industrial protocols like Modbus, Profibus, PROFINET, Ethernet/IP, and DeviceNet for seamless integration into your existing SCADA or DCS systems.
  • Local & Remote Control: Options for local control panels and remote operation capabilities.
• Robust Construction & Accessibility:
  • Heavy-Duty Enclosures: Constructed from high-quality steel, designed for industrial environments, with various ingress protection (IP) ratings (e.g., IP4X, IP54, IP65) or NEMA types.
  • Front Access Design: Facilitates easy installation, wiring, testing, and maintenance, minimizing downtime.
  • Withdrawable & Plug-in Units: For quick and safe replacement or maintenance of individual motor control units without disrupting the entire system.
  • High Capacity Busbar System: Fully insulated, electro-plated copper busbars, designed for high short-circuit withstand capabilities and efficient power distribution.

Benefits for Your Operations:

• Enhanced Safety: Reduces the risk of electrical hazards, improves personnel safety, and complies with stringent industrial safety standards.
• Optimized Performance: Precise motor control leads to improved process accuracy, reduced wear and tear on machinery, and extended motor lifespan.
• Superior Reliability: Built with high-quality components and robust construction for continuous, trouble-free operation in demanding environments.
• Increased Efficiency: Centralized control, intelligent monitoring, and energy-efficient VFD options lead to significant energy savings and reduced operational costs.
• Simplified Maintenance: Modular design and easy access to components streamline troubleshooting, reduce repair times, and minimize production downtime.
• Scalability & Adaptability: Effortlessly accommodate future expansion or modifications to your motor control requirements, protecting your investment.
• Space Optimization: Consolidates all motor control into a single, compact unit, freeing up valuable floor space.

Typical Applications:

Our MCCs are indispensable across a wide range of industries, including:

• Manufacturing: Assembly lines, conveyors, machine tools, packaging.
• Process Industries: Chemical, petrochemical, food & beverage, pharmaceuticals, pulp & paper.
• Water & Wastewater Treatment: Pumps, aerators, mixers, blowers.
• Oil & Gas: Pumping stations, compressors, drilling rigs.
• Mining: Conveyor belts, crushers, ventilation systems.
• HVAC Systems: Large industrial fans, pumps, chillers.
• Power Generation: Auxiliary systems, cooling towers.

Technical Specifications (Typical):

• Rated Voltage: Up to 690V AC
• Rated Frequency: 50/60 Hz
• Main Busbar Current Rating: Up to 6300A
• Short-Circuit Withstand Capability: Up to 100kA for 1s
• Internal Arc Classification (IAC): Optional, compliant with IEC/TR 61641
• Enclosure Protection: IP4X, IP54, IP55, IP65 (or NEMA Type 1, 12, 3R, 4, 4X)
• Internal Segregation Form: Form 2b, 3b, 4a, 4b (as per IEC 61439-2)
• Motor Control Units: Fixed, Plug-in, Withdrawable
• Standards Compliance: IEC 61439-1 & 61439-2, NEMA ICS 18, UL 845 (where applicable)
• Material: Mild Steel (MS) or Stainless Steel (SS)
• Finish: Powder Coated (RAL 7035 or custom)

Customization & Support:

We understand that every industrial application has unique requirements. Our team of expert engineers works closely with you to design and manufacture MCCs tailored to your specific operational needs, environmental conditions, and budget. From initial consultation and design to manufacturing, testing, installation support, and after-sales service, we provide comprehensive solutions and unwavering support.

Empower your operations with reliable, efficient, and safe motor control.

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