A PCC Panel (Power Control Center Panel) is a critical component in industrial and commercial electrical distribution systems, designed to control, protect, and monitor various electrical loads and power sources.
Here's a detailed product description:
Robust & Reliable PCC Panel: Advanced Power Control for Industrial Demands
Overview
The PCC Panel (Power Control Center Panel) is the nerve center of your electrical distribution system, offering centralized control, robust protection, and efficient power management for a wide range of industrial and commercial applications. Engineered for superior performance and unwavering reliability, our PCC Panels are designed to meet the rigorous demands of modern facilities, ensuring continuous power supply and optimal operational efficiency.
From regulating incoming power to precisely managing outgoing feeder circuits, our PCC Panels provide the intelligence and resilience your operations need to thrive.
Key Features
Modular & Customizable Design:
Flexible Configurations: Available in fixed, semi-draw-out, or fully draw-out types to suit specific operational and maintenance requirements.
Expandable Structure: Modular construction allows for easy future expansion and modifications without disrupting existing operations.
Application-Specific Layouts: Tailored designs for main incomer, bus coupler, and outgoing feeders.
High Short-Circuit Withstand Capability:
Enhanced Safety: Built with robust busbar systems and sturdy enclosures to safely withstand high short-circuit currents, protecting personnel and equipment.
Reliable Performance: Ensures uninterrupted power supply even under fault conditions.
Advanced Protection & Control:
Comprehensive Circuit Protection: Integrates high-quality Air Circuit Breakers (ACBs) and Moulded Case Circuit Breakers (MCCBs) with advanced trip units for overload, short-circuit, and earth fault protection.
Motor Protection: Incorporates Motor Protection Circuit Breakers (MPCBs) and thermal overloads for direct motor control and protection (DOL, Star-Delta, VFD controlled).
Control Circuitry: Includes relays, contactors, timers, and auxiliary contacts for precise control and interlocking.
Efficient Power Distribution:
Robust Busbar System: High-conductivity electrolytic copper or aluminum busbars, adequately sized for continuous current ratings and short-circuit levels, with proper insulation and support.
Clearly Labeled Feeders: Well-organized and labeled outgoing feeder circuits for easy identification and maintenance.
Integrated Metering & Monitoring:
Digital Multifunction Meters: Provides real-time data for voltage, current, frequency, power factor, active/reactive power, and energy consumption.
Fault Indication: Visual and audible alarms for fault conditions.
SCADA/DCS Compatibility: Options for seamless integration with plant-wide Supervisory Control and Data Acquisition (SCADA) or Distributed Control System (DCS) for remote monitoring and control via Modbus, Profibus, or Ethernet.
Robust Enclosure & Construction:
High-Quality Material: Fabricated from heavy-gauge CRCA (Cold Rolled Close Annealed) steel sheets for durability and rigidity.
Corrosion Resistance: Powder-coated finish with a comprehensive seven-tank pre-treatment process for excellent corrosion protection and aesthetic appeal.
IP Protection: Available with various ingress protection (IP) ratings (e.g., IP4X, IP54, IP55) suitable for indoor and outdoor installations.
Ventilation: Optimized ventilation systems with louvers or fans to dissipate heat and maintain internal operating temperatures.
Safety & Accessibility:
Personnel Safety: Equipped with internal shrouding, segregation (Form 2, 3, 4a, 4b), and safety interlocks to prevent accidental contact with live parts.
Easy Maintenance: Front or front/rear access for hassle-free maintenance, inspection, and cable termination.
Clear Labeling: Comprehensive internal and external labeling for components, circuits, and safety warnings.
Benefits
Enhanced Safety: Protects personnel and equipment from electrical hazards, ensuring a safer working environment.
Optimized Performance: Provides precise control and monitoring, leading to more efficient operation of connected loads.
Maximum Uptime: Robust design and reliable components minimize downtime due to electrical faults.
Energy Efficiency: Advanced metering helps identify areas for energy savings and optimize power consumption.
Scalability & Flexibility: Adapts easily to changing operational needs and future expansion.
Reduced Maintenance: Durable construction and organized layout simplify maintenance procedures, reducing operational costs.
Regulatory Compliance: Designed and manufactured to meet relevant international and national standards (e.g., IEC 61439-1 & 2, IS/IEC, UL standards where applicable).
Technical Specifications (Typical)
Specification
Value / Range
Rated Voltage
415V AC / 690V AC / 1000V AC
Rated Current
Up to 6300A
Frequency
50 Hz / 60 Hz
Short-Circuit Withstand
50 kA / 65 kA / 80 kA (for 1 sec)
Type of Construction
Fixed / Semi-Draw-out / Fully Draw-out
Form of Segregation
Form 2, Form 3, Form 4a, Form 4b
IP Protection
IP4X, IP54, IP55 (as per IEC 60529)
Enclosure Material
CRCA Steel
Paint Finish
Powder Coated (RAL 7032, RAL 7035, or customized)
Busbar Material
Electrolytic Grade Copper / Aluminum
Cable Entry
Top / Bottom, Front / Rear
Standards
IEC 61439-1 & 2, IS/IEC, CE, UL (optional)
Applications
Our PCC Panels are indispensable for power distribution in a vast array of industries and facilities, including:
Process Industries: Chemical, Petrochemical, Food & Beverage
Infrastructure: Water Treatment Plants, Pumping Stations, Airports, Metro Stations
Commercial Buildings: Large Office Complexes, Shopping Malls, Hospitals
Power Generation & Distribution: Utility Substations, Captive Power Plants
Data Centers: Ensuring reliable power supply to critical IT infrastructure.
Why Choose Our PCC Panels?
We combine cutting-edge engineering with robust manufacturing practices to deliver PCC Panels that stand the test of time. Our commitment to quality, safety, and customer satisfaction ensures you receive a solution that is not only highly efficient but also perfectly tailored to your unique operational needs. Our expert team provides comprehensive support from design and manufacturing to installation and after-sales service.
Elevate your power control. Contact us today for a consultation or to request a customized quote for your PCC Panel requirements.