Description

Advanced DG Set Synchronizing & AMF Control Panel | Uninterrupted Power & Optimal Performance

Product Overview

Ensure seamless, reliable, and efficient power management for your critical operations with our state-of-the-art DG Set Synchronizing and AMF Control Panel. Designed for demanding industrial, commercial, and institutional applications, this integrated solution provides intelligent control for single or multiple Diesel Generator (DG) sets, offering both Automatic Mains Failure (AMF) functionality and sophisticated synchronization capabilities. From preventing power outages to optimizing fuel consumption and extending generator lifespan, our control panel is the ultimate brain for your power generation system.

Key Features

1. Automatic Mains Failure (AMF) Functionality

• Mains Monitoring: Continuous 3-phase voltage, frequency, and phase sequence monitoring of the utility supply.
• Auto Start/Stop: Automatically initiates DG set startup upon mains failure and shuts down once mains power is restored.
• Automatic Load Transfer: Seamlessly transfers critical loads from mains to DG supply (and vice-versa) via motorized circuit breakers or contactors.
• Configurable Timers: Adjustable start/stop delays, cool-down periods, and load transfer times.
• Battery Charger: Integrated intelligent float-cum-boost charger for maintaining DG start battery health.

2. Multi-DG Synchronization & Load Sharing

• Automatic Synchronization: Precisely matches voltage, frequency, and phase angle of multiple DG sets to run in parallel.
• DG-to-Grid Synchronization (Optional): Enables parallel operation with the utility grid for peak shaving, export, or no-break transfer applications.
• Active & Reactive Load Sharing: Distributes real (kW) and reactive (kVAr) loads equally or proportionally among parallel DGs for optimal efficiency and extended engine life.
• Reverse Power Protection: Safeguards generators from drawing power from the busbar in parallel operations.
• Load Dependent Start/Stop: Automatically starts additional DGs based on increasing load demand and stops DGs when load decreases, optimizing fuel consumption.

3. Comprehensive Control & Monitoring

• High-Resolution HMI/LCD Display: User-friendly interface for real-time data visualization, parameter adjustment, and alarm management.
• Real-time Data Display: Monitors all critical electrical parameters (Voltage, Current, Frequency, Power Factor, kW, kVAr, kVA, Energy) for both Mains and DG sets.
• Engine Monitoring: Displays engine parameters such as oil pressure, coolant temperature, RPM, fuel level, battery voltage, and running hours.
• Event & Alarm Logging: Stores historical data for diagnostics, troubleshooting, and preventive maintenance.
• Remote Communication:
  • Modbus RTU/TCP: For integration with SCADA, BMS (Building Management System), or other industrial control systems.
  • Ethernet/GSM/GPRS (Optional): Enables remote monitoring, control, and alarm notifications via email/SMS.
• Customizable Parameters: Allows configuration of various operational parameters to suit specific site requirements.

4. Robust Protection & Safety

• Mains Protection: Over/under voltage, over/under frequency, phase sequence error, phase unbalance.
• Generator Protection: Over/under voltage, over/under frequency, overcurrent, earth fault, reverse power, short circuit.
• Engine Protection: Low oil pressure, high engine temperature, overspeed, underspeed, start/stop failure, low fuel.
• Emergency Stop Button: For immediate shutdown in critical situations.
• Circuit Breaker Control: Automatic control and monitoring of mains and generator circuit breakers.

5. Construction & Reliability

• Robust Enclosure: IP54/IP55 rated, powder-coated Mild Steel (MS) or Stainless Steel (SS) enclosure, suitable for harsh industrial environments.
• High-Quality Components: Utilizes industrial-grade PLCs, controllers, relays, contactors, and switchgear from reputable brands for maximum reliability and longevity.
• Modular Design: Facilitates easy installation, maintenance, and future expansion.
• Internal Lighting & Space Heater (Optional): For visibility and preventing condensation in humid environments.

Benefits

• Uninterrupted Power Supply: Ensures continuous power to critical loads during mains outages, preventing downtime and data loss.
• Enhanced Reliability & Redundancy: Multiple DGs operating in parallel provide inherent redundancy, increasing overall system reliability.
• Optimized Fuel Efficiency: Intelligent load sharing and load-dependent start/stop reduce fuel consumption and operating costs.
• Extended Equipment Lifespan: Balanced load distribution and comprehensive protection prolong the life of DG sets and associated switchgear.
• Reduced Operational Costs: Minimizes manual intervention, reduces maintenance requirements, and optimizes resource utilization.
• Scalability & Flexibility: Easily integrate additional DG sets as power demands increase.
• Comprehensive Protection: Safeguards valuable equipment from electrical faults and operational anomalies.
• Simplified Management: User-friendly interface and remote monitoring capabilities allow for efficient power system management from anywhere.
• Compliance & Safety: Designed to meet relevant industry standards for safety and performance.

Applications

• Data Centers & IT Infrastructure
• Hospitals & Healthcare Facilities
• Commercial Buildings & High-Rise Apartments
• Industrial Plants & Manufacturing Units
• Telecommunications & Broadcasting Stations
• Water Treatment Plants & Utilities
• Oil & Gas Installations
• Shopping Malls & Retail Complexes
• Resorts & Hotels
• Critical Infrastructure & Government Facilities

Technical Specifications (Typical)

• Operating Voltage: 415V AC, 3 Phase, 4 Wire (or as per requirement)
• Operating Frequency: 50 Hz / 60 Hz
• Generator Capacity: Up to 5 MVA per DG set (scalable for higher capacities)
• Synchronization Capacity: Up to 8 DG sets (expandable)
• Controller: Microprocessor-based industrial-grade controller (e.g., ComAp, Deep Sea, Deif)
• Enclosure Rating: IP54 / IP55 (IEC 60529)
• Material: CRCA MS Sheet Steel, powder-coated / Stainless Steel
• Busbar: Electrolytic grade high conductivity copper busbar, color-coded.
• Wiring: PVC insulated, stranded copper wire, ferruled at both ends.
• Communication Protocols: Modbus RTU, Modbus TCP/IP, CANBUS
• Operating Temperature: -10°C to +50°C
• Relative Humidity: 0% to 95% (non-condensing)
• Standards Adherence: IEC 60439-1, IS 8623-1, relevant local electrical codes.

Why Choose Our DG Set Synchronizing & AMF Control Panel?

• Expert Engineering: Designed by a team of experienced power system engineers for optimal performance and reliability.
• Customization: Tailored solutions to meet your specific power generation architecture and site requirements.
• Premium Components: We use only industry-leading controllers, switchgear, and protective devices for unmatched durability.
• Rigorous Testing: Each panel undergoes extensive factory acceptance testing (FAT) to ensure flawless operation.
• Comprehensive Support: From design and installation to commissioning and after-sales service, we provide end-to-end support.
• Proven Track Record: Trusted by leading organizations across diverse sectors for critical power management.

Get a Quote Today!

Enhance your power reliability and efficiency. Contact us to discuss your specific requirements and receive a customized quote for our DG Set Synchronizing and AMF Control Panel. Our experts are ready to design the perfect power management solution for you.

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