Description

Power Control Centre (PCC) Panel: Uninterrupted Power Distribution & Control

Our Power Control Centre (PCC) Panels are the cornerstone of robust and reliable electrical power distribution in any industrial, commercial, or utility setting. Designed to centralize the control and protection of your entire electrical system, these low-voltage switchboards ensure efficient and safe power management from the main incoming supply to various outgoing feeders.

Engineered for superior performance and safety, our PCC Panels are a critical asset for minimizing downtime, protecting valuable equipment, and optimizing energy utilization across diverse applications.

Key Features & Advantages:

1. Robust & Modular Design

• Heavy-Duty Enclosure: Constructed from high-grade CRCA steel or Stainless Steel, offering IP4X, IP5X, or even IP65 protection against dust, water, and environmental hazards.
• Modular Construction: Allows for easy expansion, maintenance, and future modifications without significant disruption to operations.
• Optimized Space Utilization: Compact design with options for front or front-and-rear access, tailored to your site's physical constraints.

2. High-Performance Busbar System

• High Conductivity: Utilizes electrolytic grade copper or aluminum busbars, precisely sized to withstand rated current and short-circuit levels.
• Superior Insulation: Busbars are fully insulated with heat-shrinkable sleeves or powder-coated for enhanced safety and prevention of accidental contact or flashovers.
• High Short-Circuit Withstand Capability: Designed to safely withstand high fault currents, ensuring system integrity during electrical disturbances.

3. Comprehensive Protection & Control

• Advanced Circuit Breakers: Incorporates Air Circuit Breakers (ACBs) for incomers and Moulded Case Circuit Breakers (MCCBs) for feeders, from leading brands, offering thermal-magnetic or electronic trip units for precise overload and short-circuit protection.
• Integrated Relays: Features a range of protective relays (overcurrent, earth fault, differential, etc.) for enhanced fault detection and isolation.
• Motor Protection: Dedicated motor feeders include contactors, thermal overload relays, and motor protection circuit breakers for starting, stopping, and protecting industrial motors.

4. Advanced Metering & Monitoring

• Digital Multifunction Meters: Provides real-time data on voltage, current, frequency, power factor, active/reactive power, and energy consumption.
• Analog Instrumentation: Optional analog meters for quick visual indication of critical parameters.
• SCADA/BMS Integration: Capable of seamless integration with your existing Building Management Systems (BMS) or Supervisory Control and Data Acquisition (SCADA) systems via Modbus, Profibus, or other communication protocols.

5. Enhanced Safety & Compliance

• Conforms to International Standards: Manufactured in strict accordance with IEC 61439-1 & 2, IS 8623, and other relevant national/international standards.
• Safety Interlocks: Mechanical and electrical interlocks prevent unsafe operations, such as opening cubicle doors when live or operating breakers under load.
• Proper Earthing: Comprehensive earthing and grounding systems ensure maximum safety for personnel and equipment.
• Superior Ventilation: Designed with natural or forced ventilation systems to maintain optimal internal temperatures and prolong component life.

6. User-Friendly Interface

• Clearly Labeled Controls: Intuitive layout of switches, indicators, and meters for ease of operation and quick troubleshooting.
• Mimic Diagram: Optional mimic panels provide a visual representation of the power system for easy status monitoring.

Technical Specifications (Typical, Customizable):

• Rated Voltage: 415V AC (3 Phase, 4 Wire) / Up to 690V AC
• Rated Current: Up to 6300 Amperes (Higher ratings available upon request)
• Frequency: 50 Hz / 60 Hz
• Short Circuit Withstand Capacity (Icw): 50kA, 65kA, 80kA (for 1 second)
• Degree of Protection: IP4X, IP5X (Optional IP65)
• Insulation Voltage: 1000V
• Standards: IEC 61439-1 & 2, IS 8623
• Busbar Material: Electrolytic Copper (99.9% purity) / E91E Aluminium
• Enclosure Material: CRCA Steel (2.0/2.5 mm thickness) / Stainless Steel
• Paint Finish: RAL 7032/7035 (or specified color) Epoxy Powder Coated
• Mounting: Floor Standing, Self-Supported
• Cable Entry: Top / Bottom (Front or Rear)
• Component Brands: ABB, Siemens, Schneider Electric, L&T, Eaton, C&S, Legrand, etc. (as per client preference)

Applications:

Our PCC Panels are indispensable for managing power in a wide array of sectors, including:

• Industrial Plants: Manufacturing, Pharmaceuticals, Chemical, Cement, Steel, Textile, Food & Beverage, etc.
• Commercial Buildings: Hospitals, Shopping Malls, High-Rise Offices, Hotels, Educational Institutions.
• Infrastructure: Airports, Metro Stations, Ports, Water Treatment Plants, Sewage Treatment Plants.
• Power Sector: Power Generation, Transmission & Distribution Substations.
• Data Centers & IT Facilities

Why Choose Our PCC Panels?

• Expert Engineering: Designed by a team of experienced electrical engineers ensuring optimal performance and safety.
• Premium Quality Components: We use only certified, high-quality components from renowned global manufacturers.
• Tailored Solutions: Every PCC Panel is custom-built to your exact project specifications and operational requirements.
• Rigorous Testing: Each panel undergoes extensive factory acceptance testing (FAT) to guarantee flawless operation upon installation.
• Reliability & Longevity: Built to withstand demanding industrial environments, ensuring a long operational life with minimal maintenance.
• Exceptional Support: Comprehensive after-sales service, technical assistance, and spare parts availability.

Customization Options:

We understand that every project has unique demands. Our PCC Panels can be fully customized with options including:

• Specific Panel Dimensions and Layout (e.g., Draw-out type, Fixed type)
• Integration with Automatic Power Factor Correction (APFC) relays
• Integration with Automatic Transfer Schemes (ATS) for DG synchronization
• Specific Component Brands and Ratings
• PLC Integration for advanced automation and control
• Special Enclosure Materials (e.g., marine-grade aluminum, stainless steel for corrosive environments)
• Advanced Communication Protocols (e.g., Profibus, Ethernet IP)
• Energy Management System (EMS) integration
• IR (Infrared) windows for thermographic inspection

Empower your facility with a centralized, reliable, and intelligent power distribution solution.

Contact us today to discuss your project requirements and receive a customized quote for your Power Control Centre (PCC) Panel.