Description

Robust LV Field Junction Boxes (JBs) - Secure & Reliable Cable Management

Ensure the integrity and efficient management of your low voltage electrical connections in challenging environments with our high-performance LV Field Junction Boxes.

Designed as critical interface points in any electrical distribution or control system, our Field JBs provide robust protection, secure termination, and flexible routing for cables in industrial, commercial, and outdoor applications. From segregating circuits to facilitating maintenance and troubleshooting, these junction boxes are engineered for reliability and longevity.

Key Features:

• Heavy-Duty Enclosure Construction:
  • Materials: Available in Mild Steel (MS) with durable powder coating, Hot-Dip Galvanized Steel, 304/316 Stainless Steel for superior corrosion resistance, or GRP (Glass Reinforced Polyester) for lightweight, non-conductive, and extreme weather applications.
  • Ingress Protection (IP Rating): Typically IP65, IP66, or IP67 rated, offering excellent protection against dust, dirt, water jets, and even temporary immersion, making them ideal for harsh indoor and outdoor conditions.
  • Robust Design: Fully welded or bolted construction with reinforced corners for maximum structural integrity and impact resistance.
• Optimal Cable Management & Termination:
  • High-Quality Terminal Blocks: Equipped with DIN rail mounted, high-quality terminal blocks (e.g., screw type, spring clamp) suitable for various cable sizes and currents, ensuring secure and reliable connections. Options for feed-through, earthing, and disconnect terminals.
  • Customizable Gland Plates: Removable gland plates at top/bottom/sides allow for flexible cable entry/exit configurations. Compatible with a wide range of cable glands (brass, polyamide, stainless steel) to maintain IP rating.
  • Ample Wiring Space: Generous internal volume ensures easy wiring, termination, and future modifications without overcrowding.
• Enhanced Safety & Durability:
  • Earthing Provisions: Dedicated internal and external earthing studs ensure proper grounding for safety.
  • Secure Locking Mechanism: Robust latches or lockable handles (e.g., 3-point locking) provide enhanced security and restrict unauthorized access.
  • High-Quality Gasketing: Continuous polyurethane (PU) gasket on the door ensures a watertight and dust-tight seal over the enclosure's lifetime.
  • Corrosion Resistance: Specially treated surfaces and material choices guarantee long-term performance even in corrosive atmospheres.
• Flexible & User-Friendly Design:
  • Mounting Options: Designed for wall mounting, skid mounting, or stand-alone installation with appropriate mounting brackets.
  • Hinged Door: Fully opening hinged door (internal or external hinges) for easy access during installation and maintenance.
  • Internal Mounting Plate: Galvanized or painted MS/SS internal mounting plate for easy installation of terminal blocks, relays, and other components.
  • Customizable Layouts: Internal segregation and partitioning options available to separate different voltage levels or circuit types.

Applications:

Our LV Field Junction Boxes are indispensable in a wide array of demanding environments, including:

• Industrial Automation: Machine control, sensor connections, motor control circuits.
• Oil & Gas: Refineries, pipelines, offshore platforms (non-hazardous area applications).
• Water & Wastewater Treatment: Pumping stations, control valve connections, instrumentation.
• Renewable Energy: Solar farms (DC combiner boxes), wind power substations.
• Infrastructure: Tunnels, bridges, railways, street lighting, communication networks.
• Commercial Buildings: Large complexes, data centers, utility rooms.
• Marine & Shipbuilding: Shipboard systems, port facilities.

Benefits:

• Increased Operational Reliability: Secure and protected connections minimize downtime and enhance system performance.
• Enhanced Safety: Proper earthing and robust enclosures reduce electrical hazards in the field.
• Reduced Installation Time: Thoughtful design with ample space and easy-to-use termination points streamlines wiring.
• Cost-Effective Solutions: Durable materials and quality construction ensure a long service life with minimal maintenance.
• Design Flexibility: Customizable options allow for tailored solutions that precisely meet project-specific requirements.
• Compliance & Standards: Manufactured to relevant international standards (e.g., IEC 60529 for IP rating) for assured quality and performance.

Technical Specifications (Typical & Customizable):

• Enclosure Material: Mild Steel (MS), Galvanized Steel, Stainless Steel (SS304, SS316, SS316L), GRP
• Protection Rating: IP65, IP66, IP67 (as per IEC 60529), NEMA 4X (for SS/GRP options)
• Dimensions: Customizable to specific project requirements (typical ranges from 300x200x150mm up to 1200x800x400mm and larger)
• Mounting Type: Wall-mounted, floor-mounted (with stands), pole-mounted
• Terminal Blocks: Reputable brands (e.g., Weidmüller, Phoenix Contact, Wago), various types (screw, spring clamp), ratings up to 600V / 240A (depending on cable size)
• Cable Entries: Customizable gland plates, pre-drilled holes, or plain for on-site drilling.
• Earthing: Internal and external M6/M8 SS earthing studs.
• Paint Finish (MS Enclosures): RAL 7032/7035 Powder Coated, custom colors available.
• Gasket Material: Continuous PU gasket.
• Standards Compliance: IEC 60529, relevant local electrical codes.

Customization Options:

We understand that every project has unique demands. Our LV Field Junction Boxes can be fully customized to your specifications, including:

• Specific Dimensions & Material Grades.
• Internal Layout: Mounting plate position, segregation, component mounting.
• Cable Entry Configuration: Pre-punched holes, specific gland sizes/types, top/bottom/side entries.
• Instrumentation Integration: Cut-outs for pushbuttons, indicator lights, local control stations.
• Special Coatings: Marine-grade paints, anti-corrosion treatments, custom colors.
• Environmental Enhancements: Breather drains, heaters, cooling fans for extreme climates.
• Labeling & Engraving: Custom legends, warning signs, nameplates.

Partner with us for reliable and robust LV Field Junction Box solutions. Contact us today to discuss your project requirements and receive a tailored quote.