Revolutionize Your Textile Preparation: The Advanced Continuous Rope Bleaching Machine
Unlock unparalleled efficiency, consistency, and quality in your textile processing with our state-of-the-art Continuous Rope Bleaching Machine. Designed for modern textile mills, this innovative system automates and optimizes the bleaching process for rope-form fabrics, delivering superior results while significantly reducing operational costs and environmental impact.
Product Overview
Our Continuous Rope Bleaching Machine is engineered to provide a high-performance, uniform, and gentle bleaching solution for a wide range of knitted and selected woven fabrics processed in rope form. Moving away from traditional batch methods, this continuous system ensures a seamless flow of fabric through impregnation, reaction, and washing zones, guaranteeing perfect whiteness, absorbency, and impurity removal, essential for subsequent dyeing and finishing stages.
Key Features & Innovations
Robust Stainless Steel Construction: Manufactured from high-grade SS304/SS316 stainless steel, ensuring exceptional corrosion resistance, durability, and a long service life, even with aggressive chemical agents.
Precision Chemical Impregnation:
Padder Unit: High-efficiency squeeze rollers with adjustable nip pressure for precise and uniform chemical liquor pick-up.
Dosing System: Advanced peristaltic pumps or diaphragm pumps with flow meters for accurate, recipe-driven chemical dosage and mixing.
Optimized Reaction Chamber (J-Box / Steamer):
Uniform Heat Distribution: Indirect steam heating system for consistent temperature control throughout the fabric dwell time.
Controlled Dwell Time: Designed for optimal hydrogen peroxide decomposition and impurity removal, preventing over-bleaching or uneven processing.
Gentle Fabric Handling: Smooth internal surfaces and rope guides minimize friction and prevent fabric damage or entanglement.
Multi-Stage Counter-Flow Washing System:
High-Efficiency Rinsing: Multiple washing tanks with powerful spray nozzles and efficient squeezing nips between stages.
Water Conservation: Counter-flow design significantly reduces fresh water consumption while ensuring thorough removal of residual chemicals.
Heat Recovery: Optional heat exchangers to pre-heat incoming fresh water, further improving energy efficiency.
Advanced PLC Control System with HMI:
Intuitive Touchscreen Interface: User-friendly Human Machine Interface (HMI) for easy operation, monitoring, and recipe management.
Real-time Process Monitoring: Displays critical parameters such as speed, temperature, chemical concentration, and water flow.
Recipe Management: Store and recall multiple processing recipes for different fabric types and desired finishes, ensuring reproducibility.
Alarm & Diagnostics: Integrated alarm system for quick troubleshooting and maintenance alerts.
Integrated Fabric Feeding & Delivery:
Fabric Scray/Accumulator: Ensures continuous feeding without interruptions.
Automatic Plaiter/Batcher: For neat and consistent fabric take-off.
Tension-Free Operation: Dancer rollers and independent motor drives ensure minimal fabric tension throughout the process, preserving fabric elasticity and hand-feel.
Safety & Environmental Compliance:
Emergency Stop Mechanisms: Strategically placed E-stop buttons for operator safety.
Interlocked Guards: Safety interlocks on access points to prevent operation when covers are open.
Effluent Management: Designed to facilitate efficient collection and treatment of wastewater.
Benefits for Your Business
Enhanced Productivity: Continuous operation eliminates batch processing downtime, significantly increasing throughput and reducing lead times.
Superior Bleaching Quality: Achieve consistently high and uniform whiteness, excellent absorbency, and thorough removal of natural and process impurities across entire fabric runs.
Lower Chemical Consumption: Precise dosing and efficient washing optimize chemical usage.
Energy & Water Efficiency: Counter-flow washing and heat recovery options drastically cut utility costs.
Improved Reproducibility: PLC control ensures consistent processing parameters, leading to reliable and repeatable results for every batch.
Minimized Fabric Damage: Gentle handling and tension control protect fabric integrity, reducing waste and improving final product quality.
Eco-Friendly Operation: Reduced water usage and efficient chemical management contribute to a more sustainable manufacturing process.
Flexibility: Adaptable to process various fabric compositions (cotton, blends, synthetics) and weights.
Technical Specifications (Typical Configuration)
Parameter
Value / Range
Notes
Processing Speed
20 - 100 m/min (variable)
Adjustable based on fabric type and process requirements
Fabric Capacity
500 - 2000 kg/hr (depending on model)
High volume processing
Rope Capacity
1 to 8 ropes simultaneously
Configurable based on machine width and fabric width
Main Construction Material
SS304 / SS316 (Wetted Parts)
Superior corrosion resistance
Operating Temperature
90 - 105°C (Steamer)
Precisely controlled for optimal reaction
Chemical Dosing Accuracy
±1%
Ensures precise application and consistency
Washing Stages
3-5 Stages (Counter-Flow)
High-efficiency impurity removal
Control System
Siemens / Allen-Bradley PLC with HMI
Robust and user-friendly
Power Consumption
30 - 75 kW (approx.)
Varies with capacity and auxiliary features
Water Consumption
8 - 15 Liters/kg of fabric
Significantly lower than traditional batch methods (can be reduced with optimization)
Heating Medium
Saturated Steam
Indirect heating for consistent temperature
Compressed Air
6-8 bar
Required for pneumatic actuators and controls
Applications
Our Continuous Rope Bleaching Machine is indispensable for textile manufacturers involved in:
Knitted Fabrics: Cotton, cotton blends, viscose, modal, and other cellulose-based knits.
Woven Fabrics: Specific woven qualities like denim, or lightweight wovens processed in rope form.
Preparation for Dyeing: Achieving a uniform, high-white base for vibrant and consistent dye uptake.
Preparation for Printing: Ensuring a clean, absorbent surface for sharp and clear print results.
Home Textiles: Towels, bed linen, and other household fabrics.
Apparel & Fashion: T-shirts, underwear, sportswear, and casual wear fabrics.
Why Choose Our Continuous Rope Bleaching Machine?
As a leader in textile machinery, we combine cutting-edge engineering with deep industry expertise. Our Continuous Rope Bleaching Machine stands out due to its:
Proven Performance: Designed for reliability and sustained high performance in demanding industrial environments.
Customization Options: Tailored solutions to meet your specific production needs and fabric types.
Energy & Water Efficiency Focus: Built with sustainable practices in mind, helping you meet environmental targets.
Exceptional After-Sales Support: Comprehensive installation, training, maintenance, and spare parts services to ensure your uninterrupted operation.
Technological Advancement: Continuously updated with the latest innovations for optimal efficiency and quality.
Elevate your textile production to new heights of efficiency and quality.
Contact us today for a personalized consultation or to request a detailed quote!
