Description

Precision Pneumatic Fibre Strength Tester

Unlocking the True Potential of Fibres: Unparalleled Accuracy and Consistency for Fibre Characterization.

The Pneumatic Fibre Strength Tester is a state-of-the-art instrument engineered to deliver precise and reliable tensile strength analysis for a wide array of natural and synthetic fibres. Designed for the most demanding research, quality control, and manufacturing environments, this advanced tester utilizes pneumatic technology to ensure consistent sample gripping and smooth, controlled force application, eliminating operator variability and maximizing data integrity.

From raw fibre producers to textile manufacturers and academic institutions, understanding the mechanical properties of individual fibres is paramount for quality assurance, product development, and material optimization. Our Pneumatic Fibre Strength Tester provides the critical data needed to make informed decisions, ensure product performance, and meet stringent industry standards.

Key Features:

• Advanced Pneumatic Clamping System:
  • Consistent & Reproducible Gripping: Eliminates slippage and uneven pressure common with manual clamps, ensuring uniform stress distribution across the fibre.
  • Operator-Independent: Reduces variability introduced by different operators, leading to highly consistent test results.
  • Gentle Yet Secure: Specially designed jaws can hold delicate fibres without damage, while firmly securing stronger materials.
• High-Precision Load Cell:
  • Exceptional Accuracy: Equipped with a high-resolution, temperature-compensated load cell for real-time measurement of tensile force with industry-leading precision.
  • Wide Measuring Range: Configurable load cell options to cater to various fibre strengths, from delicate natural fibres to high-performance synthetics.
• Controlled Pneumatic Loading Mechanism:
  • Smooth & Consistent Force Application: Ensures a steady rate of extension, preventing shock loads and providing accurate stress-strain curve data.
  • Variable Test Speeds: User-programmable crosshead speeds to comply with various international testing standards (e.g., ASTM, ISO).
• Intuitive Digital Control & Data Acquisition System:
  • User-Friendly Touchscreen Interface: Large, clear display for easy setup, real-time monitoring of test parameters, and instant result viewing.
  • Comprehensive Software Suite: Enables sophisticated data analysis, statistical reporting (mean, standard deviation, CV%), graph plotting, and data export (CSV, Excel) for further processing.
  • Automated Calculations: Automatically calculates breaking strength, elongation at break, tenacity, initial modulus, and yield point.
• Adjustable Gauge Length:
  • Versatile Testing: Easily adjustable gripping length (gauge length) to accommodate a broad spectrum of fibre types and adhere to specific testing methodologies.
• Robust & Ergonomic Design:
  • Industrial-Grade Construction: Built with high-quality, durable components for long-term reliability and minimal maintenance in demanding laboratory and production environments.
  • Compact Footprint: Space-saving design suitable for various lab layouts.
  • Enhanced Safety Features: Includes emergency stop buttons, overload protection, and clear warning indicators.

Benefits:

• Unparalleled Accuracy & Reproducibility: Gain absolute confidence in your fibre strength data, leading to better product quality and reduced waste.
• Enhanced Quality Control: Quickly identify deviations in fibre batches, ensuring consistent material input for subsequent manufacturing processes.
• Optimized Material Selection & R&D: Precisely characterize new fibre compositions, evaluate raw material suppliers, and accelerate product development cycles.
• Increased Efficiency & Throughput: The automated testing process and intuitive software reduce testing time and streamline data management.
• Compliance & Standardization: Generate data that conforms to international testing standards, facilitating global trade and product acceptance.
• Reduced Operator Error: Pneumatic systems minimize manual handling and subjective judgments, ensuring objective and consistent results.

Applications:

• Natural Fibres: Cotton, wool, silk, linen, jute, hemp, flax.
• Synthetic Fibres: Polyester, nylon, acrylic, rayon, polypropylene, aramid, carbon fibres (precursors), glass fibres.
• Specialty Fibres: High-performance fibres, bi-component fibres, monofilaments, staple fibres.
• Textile Research & Development: Evaluating new fibre formulations, blends, and finishes.
• Quality Assurance & Control: Incoming material inspection, in-process monitoring, and final product quality verification for yarns, non-wovens, and composites.
• Academic & Educational Institutions: Ideal for material science studies, textile engineering courses, and research projects.

Technical Specifications (Configurable Options Available):

• Test Load Capacity: 50 N, 100 N, 200 N, 500 N (or 1000 N) – Selectable ranges available
• Load Measurement Accuracy: ±0.5% of full scale
• Elongation Measurement Resolution: 0.01 mm
• Gripping Length (Gauge Length): Adjustable from 5 mm to 250 mm (or custom range)
• Test Speed: Variable, 10 to 1000 mm/min (programmable)
• Pneumatic Pressure Requirement: 6-8 bar (clean, dry compressed air)
• Power Supply: 220V AC, 50/60Hz (or 110V AC, 60Hz)
• Data Output: Digital display, PC software with USB/Ethernet connectivity
• Operating Temperature: 10°C to 40°C
• Dimensions (Approx.): [Specify H x W x D in mm]
• Weight (Approx.): [Specify kg]

How It Works:

The operator carefully positions a single fibre or a small, precisely defined bundle of fibres between the pneumatically actuated jaws. Once the start button is engaged, the pneumatic clamping system automatically secures the fibre with consistent, uniform pressure. The advanced pneumatic loading mechanism then initiates a smooth, controlled tensile force at a user-defined speed, elongating the fibre until it breaks.

Throughout the test, the high-precision load cell continuously measures the applied force, while an integrated encoder accurately tracks the fibre's elongation. Upon fibre breakage, the system automatically records the peak load (breaking strength), elongation at break, and calculates other critical parameters like tenacity and modulus. All data is displayed on the intuitive touchscreen and simultaneously transmitted to the accompanying software for comprehensive analysis, storage, and reporting.

Elevate your fibre analysis capabilities with the Pneumatic Fibre Strength Tester. Achieve unparalleled precision, consistency, and efficiency in characterizing the mechanical properties of your materials.

Contact us today for a detailed quotation, product demonstration, or to discuss your specific testing requirements.