Precision & Safety Redefined: Integrated Brake Motors for Unrivaled Control
Experience unparalleled control and safety with our advanced Integrated Brake Motors. Designed for applications demanding precise positioning, secure load holding, and immediate stopping, our brake motors combine the robust power of an electric motor with the critical functionality of an integrated, fail-safe braking system.
Whether you're lifting heavy loads, accurately positioning components, or ensuring the safety of personnel and equipment, our brake motors deliver reliability and performance that you can trust.
Key Features & Superior Engineering
Integrated Fail-Safe Braking: Our standard spring-applied, electromagnetically released DC brakes ensure immediate and secure stopping in case of power failure, preventing uncontrolled movement and enhancing operational safety.
Rapid & Accurate Stopping: Engineered for quick response times, these motors provide precise stopping and repeatable positioning, crucial for automation and high-throughput systems.
Secure Load Holding: The robust braking mechanism reliably holds loads in position, preventing drift or rollback, essential for hoists, conveyors, and lifting applications.
Compact & Robust Design: Designed for durability and efficiency, the integrated motor and brake unit offers a smaller footprint compared to separate components, simplifying installation and maintenance.
High Performance & Efficiency: Optimized motor designs deliver excellent torque characteristics and energy efficiency, reducing operational costs.
Versatile Power Options: Available in various AC voltages (e.g., 230/400V, 460V, 575V) and frequencies (50/60 Hz) to suit global industrial requirements.
Enhanced Durability: Constructed with high-quality materials and robust enclosures (e.g., IP55 standard), ensuring long life and reliable operation in demanding industrial environments.
Manual Release Option: Optional manual hand release lever allows for controlled movement or unlocking of the brake for maintenance purposes, even without power.
Customization Available: Options for encoders, forced ventilation, protective canopies, and specialized coatings to meet unique application needs.
Applications
Our Integrated Brake Motors are the ideal solution for a wide range of industrial applications, including:
Conveyor Systems: Inclined conveyors, belt conveyors, roller conveyors requiring precise stops and load holding.
Hoists, Cranes & Winches: Lifting equipment where controlled movement and secure load holding are paramount.
Machine Tools: Spindle drives, indexing tables, and positioning systems requiring accurate and repeatable stops.
Automated Doors & Gates: Secure and controlled opening/closing mechanisms.
Packaging Machinery: Precise indexing, cutting, and sealing operations.
Textile Machinery: Winding, weaving, and processing equipment.
Mixers & Agitators: Controlled starting and stopping for various processes.
Industrial Lifts & Elevators: Ensuring safety and controlled movement.
Benefits You Can Count On
Enhanced Safety: Prevent accidents, protect personnel, and safeguard valuable equipment with reliable, fail-safe braking.
Improved Precision: Achieve consistent and accurate positioning, leading to higher product quality and reduced waste.
Increased Productivity: Rapid and controlled stopping reduces cycle times and optimizes operational efficiency.
Reduced Maintenance: Durable components and integrated design minimize wear and tear, extending service life and lowering maintenance costs.
Simplified Integration: A single, compact unit streamlines system design, installation, and wiring compared to separate motor and brake setups.
Compliance & Reliability: Meet industry safety standards and benefit from dependable performance in critical applications.
Technical Specifications (Example)
Feature
Specification
Motor Type
IE2/IE3/IE4 AC Induction Motor (3-Phase)
Frame Sizes
IEC 63 to 225 (or NEMA equivalents)
Power Output
0.12 kW to 45 kW (0.16 HP to 60 HP)
Voltage
230/400V, 460V, 575V, etc. (Other voltages available)
Frequency
50 Hz / 60 Hz
Brake Type
Spring-Applied, Electromagnetically Released DC Brake
Brake Coil Voltage
24V DC, 99V DC, 198V DC (Rectifiers available)
Brake Torque Range
2 Nm to 600 Nm (Adjustable options available)
Protection Class
IP55 Standard (IP56, IP65 available)
Insulation Class
F (Class H available)
Duty Cycle
S1 (Continuous), S4, S5 (with electric braking)
Operating Temp.
-20°C to +40°C (Extended range available)
Mounting Options
B3, B5, B14, B35 (Foot, Flange, etc.)
Standard Features
Thermal protection (PTC), Terminal box
Optional Features
Manual hand release, Encoder, Forced cooling, Canopy
Why Choose Our Brake Motors?
We are committed to delivering superior industrial solutions. Our brake motors are engineered with precision, built for durability, and backed by expert support. We understand the critical role these components play in your operations, and we ensure every unit meets the highest standards of quality, safety, and performance.
Ready to enhance your system's safety and performance? Contact our sales team today for a customized solution and detailed technical specifications tailored to your exact application requirements.