Low Tension Control Panels

      Description


      Low Tension (LT) Control Panels: Powering Your Operations with Precision, Safety, and Efficiency

      Overview

      In today's complex industrial and commercial environments, reliable and safe electrical power distribution is paramount. Our Low Tension (LT) Control Panels are the critical link, serving as the heart of your electrical system. Designed to manage, monitor, and protect your low-voltage electrical circuits, these panels ensure seamless operation, enhanced safety, and optimized energy utilization for a wide range of applications.

      From simple motor control to sophisticated automated power distribution, our LT Control Panels are engineered for unparalleled performance, durability, and compliance with international safety standards.

      Key Features & Advantages

      1. Robust & Modular Construction

      • High-Grade Enclosures: Manufactured from CRCA (Cold Rolled Close Annealed) steel or Stainless Steel (SS304/SS316) for superior strength and corrosion resistance.
      • IP Ratings: Available with various Ingress Protection (IP) ratings (e.g., IP42, IP54, IP55, IP65) to suit indoor and outdoor installations, protecting against dust, water, and environmental hazards.
      • Modular Design: Facilitates easy expansion, maintenance, and future upgrades without disrupting existing operations.
      • Optimized Space Utilization: Thoughtful internal layout ensures efficient use of space while allowing ample room for wiring and component access.

      2. Premium Quality Components

      • Renowned Brands: Integrates high-quality components from globally recognized manufacturers (e.g., Siemens, Schneider Electric, ABB, L&T, Eaton) for reliability and longevity.
      • Comprehensive Protection: Includes Miniature Circuit Breakers (MCBs), Molded Case Circuit Breakers (MCCBs), Air Circuit Breakers (ACBs), Relays, Contactors, Overload Protectors, and Fuses to safeguard equipment from short circuits, overloads, and earth faults.
      • Metering & Monitoring: Equipped with Digital Multi-Function Meters, Ammeters, Voltmeters, Power Factor Meters, and Energy Meters for precise monitoring of electrical parameters.

      3. Advanced Safety & Protection

      • Safety Interlocks: Mechanical and electrical interlocks prevent hazardous operations and ensure operator safety during maintenance.
      • Effective Earthing System: Comprehensive copper earthing busbar ensures efficient fault current dissipation.
      • Segregation & Form of Separation: Designed to various Forms of Separation (Form 2b, Form 3b, Form 4a, Form 4b) as per IEC 61439, enhancing safety and limiting fault propagation.
      • Arc Flash Mitigation: Options available for arc flash resistant designs to protect personnel and minimize damage.

      4. Intelligent Control & Automation

      • Integrated PLCs & RTUs: Seamless integration with Programmable Logic Controllers (PLCs) and Remote Terminal Units (RTUs) for advanced automation, sequence control, and data acquisition.
      • VFD & Soft Starter Integration: Accommodates Variable Frequency Drives (VFDs) and Soft Starters for efficient motor control, energy savings, and reduced mechanical stress.
      • SCADA/BMS Compatibility: Designed for easy integration with SCADA (Supervisory Control and Data Acquisition) and Building Management Systems (BMS) for centralized monitoring and control.

      5. Superior Wiring & Termination

      • High-Quality Copper Conductors: Utilizes electrolytic copper busbars and wiring for minimal losses and optimal current carrying capacity.
      • Color-Coded & Ferruled Wiring: Ensures clear identification, simplifies troubleshooting, and adheres to industry best practices.
      • Secure Terminations: All connections are securely terminated with proper lugs and ferrules for enhanced reliability and safety.

      6. Compliance & Certification

      • International Standards: Manufactured in strict adherence to international standards such as IEC 61439, IS 8623, and relevant local electrical codes.
      • Quality Assurance: Undergoes rigorous factory acceptance testing (FAT) to ensure performance, safety, and reliability before dispatch.

      Technical Specifications (Typical)

      ParameterSpecification
      Rated VoltageUp to 690V AC (Standard: 415V AC, 3 Phase, 4 Wire)
      Rated CurrentMain Busbar: Up to 6300A
      Frequency50/60 Hz
      Short-Circuit WithstandUp to 100kA for 1 second (rated)
      Enclosure MaterialCRCA Sheet Steel (1.6mm - 3.0mm) or Stainless Steel (SS304/SS316)
      Surface FinishPowder Coated (RAL 7032/7035 - Standard), other colors available
      IP ProtectionIP42, IP54, IP55, IP65 (as per IEC 60529)
      Construction TypeFully Compartmentalized, Non-Compartmentalized, Draw-out, Fixed Type
      Form of SeparationForm 2b, Form 3b, Form 4a, Form 4b (as per IEC 61439)
      MountingFloor-standing, Wall-mounted, Skidded (custom)
      Busbar MaterialHigh-conductivity Electrolytic Copper, Tin-plated options
      Cable EntryTop or Bottom, Gland Plate provision
      StandardsIEC 61439-1 & 2, IS 8623, relevant ANSI/NEMA standards
      Ambient Temp.-10°C to +50°C (Standard), extended range available
      HumidityUp to 95% non-condensing

      Applications

      Our Low Tension Control Panels are ideal for a diverse range of industries and sectors, including:

      • Industrial Plants: Manufacturing units, process industries (Oil & Gas, Chemical, Pharma), food & beverage, textile mills.
      • Commercial Buildings: HVAC control, lighting control, pump control, building management systems (BMS), data centers.
      • Infrastructure: Water treatment plants, sewage treatment plants, pumping stations, substations, street lighting.
      • Renewable Energy: Solar power plants (BoP), wind energy projects.
      • Marine & Offshore: Shipboard applications, offshore platforms.
      • Utilities: Power distribution networks, public utility installations.

      Customization Options

      We understand that every project has unique requirements. Our LT Control Panels can be custom-engineered to meet your exact specifications:

      • Dimensions & Layout: Tailored to fit specific space constraints.
      • Component Selection: Choice of specific brands and types of switchgear, protection devices, and control elements.
      • Automation & Control: Integration of specific PLC/HMI systems, SCADA protocols, and control logic.
      • Environmental Considerations: Panels designed for hazardous areas (Ex-proof), corrosive environments, or extreme temperatures.
      • Special Features: Surge Protection Devices (SPDs), Power Factor Correction (PFC) units, active harmonic filters.
      • Documentation: Comprehensive technical drawings, wiring diagrams, operation manuals, and test reports.

      Why Choose Our LT Control Panels?

      • Uncompromised Quality: We use only the best materials and components, coupled with stringent quality control processes.
      • Expert Engineering: Our experienced team of engineers designs solutions that are safe, efficient, and reliable.
      • Safety First: Every panel is built with operator safety and equipment protection as the top priority, adhering to global standards.
      • Customization: We offer highly flexible solutions, engineered to your unique project needs.
      • Reliability & Durability: Designed for long-term, trouble-free operation even in demanding conditions.
      • Comprehensive Support: From design and manufacturing to installation support and after-sales service.

      Get a Quote

      Ensure the reliable and safe operation of your electrical systems. Contact us today for a detailed consultation and a customized quote for your Low Tension Control Panel requirements.

      Phone: [Your Phone Number] Email: [Your Email Address] Website: [Your Website]

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