Description

DG Synchronization Panel: Uninterrupted Power, Optimized Performance, Total Control

The DG (Diesel Generator) Synchronization Panel is the intelligent nerve center for multi-generator power systems. Designed for applications requiring continuous, highly reliable, and scalable power, this advanced panel ensures seamless parallel operation of multiple diesel generators, both with each other and, if required, with the utility grid. It guarantees maximum uptime, optimized fuel efficiency, and protection for your critical assets.

Key Features & Capabilities:

• Automatic Synchronization:
  • Precisely matches the voltage, frequency, and phase angle of incoming generators with the running system (either other generators or the grid).
  • Automated closure of circuit breakers at the exact synchronization point, preventing transient shocks.
  • Supports both generator-to-generator and generator-to-grid synchronization modes.
• Intelligent Load Sharing:
  • Active Load Sharing: Distributes real power (kW) proportionally among parallel generators based on their capacity, ensuring optimal loading and fuel efficiency.
  • Reactive Load Sharing: Balances reactive power (kVAR) to maintain stable voltage and power factor.
• Advanced Control & Automation:
  • PLC or Microprocessor-based control system for highly reliable and precise operation.
  • Automatic start/stop sequencing of generators based on load demand or programmed schedules.
  • First-up/Last-down logic for efficient generator management.
  • Automatic transfer switch (ATS) functionality for smooth grid-to-generator and generator-to-grid transitions.
• Comprehensive Protection:
  • Over/Under Voltage Protection
  • Over/Under Frequency Protection
  • Over Current / Short Circuit Protection
  • Reverse Power Protection
  • Earth Fault Protection
  • Generator Differential Protection
  • Loss of Excitation Protection
  • Overload Protection
• Metering & Monitoring:
  • Digital multi-function meters for accurate measurement of voltage, current, frequency, power (kW, kVAR, kVA), power factor, and energy.
  • Individual generator monitoring and system-wide overview.
  • Alarms and event logs for diagnostics and troubleshooting.
• Human-Machine Interface (HMI):
  • Intuitive graphical display for easy operation, status monitoring, and parameter adjustment.
  • Push buttons and indicator lamps for manual control and visual status.
• Connectivity & Communication:
  • SCADA, Modbus, Ethernet, or other communication protocols for remote monitoring, control, and integration with building management systems (BMS).
  • Data logging for performance analysis and preventive maintenance.
• Robust Construction:
  • Industrial-grade sheet metal enclosure (e.g., IP54, IP55) suitable for harsh environments.
  • Well-organized internal layout with clear labeling for ease of maintenance.
  • High-quality switchgear (ACBs, MCCBs) and control components from reputable manufacturers.

Core Benefits:

• Enhanced Reliability & Uptime: Ensures continuous power supply by bringing multiple generators online seamlessly, providing redundancy in case of a generator failure.
• Optimized Fuel Efficiency: By running fewer generators at higher, more efficient loads, the panel significantly reduces fuel consumption and operational costs.
• Scalability & Flexibility: Easily expand your power capacity by adding more generators to the synchronized system as your load demands grow.
• Extended Equipment Lifespan: Reduces wear and tear on individual generators by evenly distributing the load and preventing unnecessary overloading.
• Seamless Power Transitions: Facilitates smooth transfer of load between generators or between generators and the utility grid without interrupting critical operations.
• Reduced Maintenance Costs: Intelligent control and comprehensive protection help prevent damage, minimizing repair needs and downtime.
• Automated Operation: Minimizes human intervention, leading to safer and more consistent power management.

Ideal Applications:

• Data Centers: Critical for maintaining continuous power for servers and cooling systems.
• Hospitals & Healthcare Facilities: Ensures life-saving equipment remains operational during grid outages.
• Manufacturing & Industrial Plants: Prevents costly production stoppages due to power fluctuations or failures.
• Commercial Complexes & High-Rise Buildings: Provides reliable power for essential services, elevators, and tenant operations.
• Utilities & Power Plants: For black start capabilities, peak shaving, and grid support.
• Marine & Offshore Installations: Essential for stable power generation on vessels and platforms.
• Any facility requiring critical, scalable, or redundant power from multiple diesel generators.

Technical Specifications (Typical):

• Voltage Range: 415V, 690V, 11kV (and customized as per requirement)
• Current Rating: Up to 6300A (or higher based on project needs)
• Frequency: 50 Hz / 60 Hz
• Control System: PLC / Microprocessor-based (e.g., ComAp, Deep Sea Electronics, Woodward, Schneider)
• Switchgear: Air Circuit Breakers (ACB), Molded Case Circuit Breakers (MCCB), Vacuum Circuit Breakers (VCB)
• Enclosure Rating: IP54, IP55 (customizable for indoor/outdoor use)
• Standards: IEC, IS, IEEE compliant
• Mounting: Floor Standing

Why Choose Our DG Synchronization Panel?

• Advanced Technology: Incorporates the latest in control and protection systems for unparalleled performance.
• Robust & Reliable: Built with premium components and meticulous engineering for long-term durability and trouble-free operation.
• Customization: Tailored to meet your specific project requirements, ensuring a perfect fit for your power generation system.
• Expert Support: Backed by experienced engineers for design, installation, commissioning, and after-sales service.
• Safety & Compliance: Designed and manufactured to the highest industry standards for safety and performance.

Empower your facility with uninterrupted, efficient, and reliable power. Contact us today to learn more about our DG Synchronization Panels and how we can customize a solution for your unique power generation needs.