Single Deck Spun Two-for-One (TFO) Twisting Machine
Revolutionize Your Spun Yarn Twisting with Unmatched Efficiency and Quality!
Introducing our state-of-the-art Single Deck Spun Two-for-One (TFO) Twisting Machine, meticulously engineered to meet the demands of modern textile manufacturing. Designed for optimal performance, this machine delivers superior yarn quality, higher productivity, and exceptional energy efficiency, making it an indispensable asset for producers of cotton, synthetic, blended, and other spun yarns.
The single-deck configuration ensures ease of operation, maintenance, and a compact footprint, without compromising on power or precision. Elevate your yarn production with a machine built for excellence.
Key Features & Benefits:
1. Unparalleled Efficiency & Productivity
Two-for-One Twisting Principle: Inserts two twists per spindle revolution, drastically increasing production rates compared to conventional ring twisters.
High Spindle Speeds: Achieves maximum output with optimized winding parameters, reducing production time and costs per kilogram of yarn.
Reduced Handling: Fewer yarn breaks and consistent package quality minimize operator intervention and improve overall machine uptime.
2. Superior Yarn Quality
Uniform Twist Distribution: Ensures consistent twist levels throughout the entire yarn package, eliminating variations that can impact downstream processes.
Reduced Hairiness & Slubs: Gentle yarn path and precise tension control minimize friction, resulting in smoother, less hairy yarn with fewer imperfections.
Consistent Package Density: Produces perfectly wound, stable packages that enhance efficiency in weaving, knitting, and dyeing processes.
Lower Breakage Rates: Improves the strength and integrity of the yarn, leading to fewer stoppages in subsequent textile operations.
3. Ergonomic Single Deck Design
Enhanced Operator Access: All spindles and working parts are easily accessible from a single level, simplifying loading, unloading, threading, and maintenance.
Improved Visibility: Operators have a clear view of all spindles, facilitating quicker identification and resolution of issues.
Compact Footprint (Height): Optimizes space utilization within your factory layout, particularly beneficial for facilities with height restrictions or seeking efficient floor planning.
Reduced Operator Fatigue: The ergonomic design promotes comfortable and efficient working conditions, enhancing productivity.
4. Advanced Control System
Intuitive HMI Touchscreen: User-friendly interface allows for precise control over twisting parameters, spindle speed, tension, and production monitoring.
PLC Integration: Programmable Logic Controller ensures stable and reliable operation, offering advanced diagnostic capabilities and error reporting.
Individual Spindle Monitoring: (Optional) Real-time monitoring of each spindle for yarn breaks and package completion, with automatic stop functionality to prevent waste.
Recipe Management: Store and recall various production settings for different yarn types and counts, ensuring consistent quality and quick changeovers.
5. Versatile Yarn Handling
Wide Yarn Count Range: Capable of processing a broad spectrum of spun yarn counts, from fine to coarse, offering flexibility in production.
Diverse Raw Material Compatibility: Excellently suited for cotton, polyester, acrylic, wool, rayon, blends, and other staple fiber yarns.
Customizable Package Sizes: Accommodates various feed and take-up package dimensions to meet specific customer requirements.
6. Energy Efficiency & Sustainability
Optimized Motor Technology: Equipped with energy-efficient motors and intelligent control systems to minimize power consumption.
Reduced Waste: Precise tension control and automatic stop features reduce yarn waste and re-processing.
Durable Construction: Built with high-quality components and robust engineering for long-term reliability and minimal maintenance, ensuring a sustainable investment.
8,000 - 16,000 RPM (depending on yarn type & count)
Twist Range
200 - 1500 TPM (Twists Per Meter)
Yarn Count Range
Ne 7 - Ne 100 (equivalent Denier for synthetics)
Feed Package Size
Max. ø170 mm x 170 mm (traverse), up to 2.5 kg
Take-up Package
Cylindrical or Conical, 5°57' to 9°15', up to 250 mm traverse, 3-5 kg
Installed Power
0.37 kW / spindle (approx., depends on configuration)
Control System
PLC with HMI Touchscreen
Power Supply
3-Phase, 380V / 400V / 415V, 50/60 Hz
Noise Level
< 80 dB(A)
Air Pressure
0.4 - 0.6 MPa (for pneumatic systems, if applicable)
Applications:
The high-quality twisted yarn produced by our Single Deck Spun TFO Machine is ideal for a wide range of textile applications, including:
Weaving Yarns: For denim, shirting, suiting, and industrial fabrics.
Knitting Yarns: For apparel, hosiery, and technical knits.
Sewing Threads: High-strength, uniform threads for various stitching applications.
Embroidery Threads: Smooth, lustrous threads for decorative purposes.
Industrial Textiles: Yarns for ropes, belts, canvas, and specialized technical fabrics.
Carpet Yarns: Strong and bulky yarns for durable carpeting.
Why Choose Our Single Deck Spun TFO Machine?
Invest in a machine that embodies cutting-edge technology, robust construction, and a commitment to operational excellence. Our Single Deck Spun TFO Twisting Machine offers:
Proven Reliability: Engineered for continuous, heavy-duty operation with minimal downtime.
Cost-Effectiveness: Maximized output per square meter and per kilowatt, leading to significant cost savings.
Expert Support: Comprehensive after-sales service, including installation, training, and technical assistance.
Customization: Flexible configurations to perfectly match your specific production requirements.
