Laser With pipe Fabrication

      Description


      Precision Perfected: The Advanced Laser Pipe & Tube Fabrication System

      Unleash Unprecedented Efficiency and Accuracy in Cylindrical Metal Processing.

      Revolutionize your metal fabrication capabilities with our state-of-the-art Laser Pipe & Tube Fabrication System. Engineered for the demands of modern industry, this integrated solution combines high-power fiber laser technology with specialized tube processing mechanics to deliver unmatched precision, speed, and versatility for a wide range of cylindrical and profile materials.

      Key Features:

      • High-Power Fiber Laser Engine:
        • Available in configurable power outputs from 1kW to 12kW+, capable of effortlessly cutting through carbon steel, stainless steel, aluminum, brass, copper, and more.
        • Delivers unparalleled cutting speeds, superior edge quality, and minimal heat-affected zones, reducing the need for secondary finishing.
      • Advanced Rotary Chuck System:
        • Equipped with high-precision, self-centering pneumatic or electric chucks that securely grip various tube shapes and sizes.
        • Ensures consistent rotation and stability for accurate cutting along the entire length of the workpiece.
        • Supports a wide range of tube diameters, typically from Ø20mm to Ø350mm (model dependent).
      • Intelligent Tube Loading & Support:
        • Optional automatic bundle loaders for high-volume production, drastically reducing manual labor and loading times.
        • Robust rear and front support systems with adjustable rollers ensure stability for long tubes, preventing deflection and improving cut accuracy.
        • Accommodates tube lengths from 3 meters up to 12 meters.
      • Comprehensive Cutting Capabilities:
        • Executes complex cuts with ease: straight cuts, angled cuts, holes, slots, notches, bevels, internal and external contours, intricate coping, and saddle joints.
        • Capable of processing various profiles including round, square, rectangular, oval, L-beam, H-beam, U-channel, and angle iron.
      • Intuitive CNC Control & Software:
        • Powered by an industrial-grade CNC control system with a user-friendly interface for easy operation.
        • Seamless integration with CAD/CAM software allows for direct import of designs and automatic generation of cutting paths.
        • Advanced nesting algorithms optimize material utilization, minimizing waste and maximizing profitability.
      • Robust & Ergonomic Design:
        • Constructed with a heavy-duty, reinforced frame for exceptional stability and vibration damping, ensuring long-term precision.
        • Fully enclosed safety features, including protective covers and interlocks, comply with international safety standards.
        • Compact footprint designed for optimal workshop integration.

      Unrivaled Benefits:

      • Unmatched Precision & Quality: Achieve incredibly tight tolerances and smooth, dross-free cuts, eliminating manual deburring and finishing.
      • Drastically Increased Throughput: High-speed laser cutting combined with automated loading and unloading significantly boosts production capacity.
      • Significant Material Savings: Intelligent nesting software and precise cutting reduce scrap material, leading to substantial cost reductions.
      • Expanded Design Flexibility: Create complex and intricate geometries previously impossible or too costly with traditional methods, opening up new product possibilities.
      • Reduced Labor & Operating Costs: Automation minimizes manual handling and supervision, lowering labor expenses and improving overall operational efficiency.
      • Enhanced Safety: Enclosed design and automated processes reduce operator exposure to moving parts and laser radiation.

      Ideal Applications:

      • Architectural & Structural Steel: Railings, staircases, building frames, custom facades.
      • Automotive Industry: Exhaust systems, chassis components, roll cages, specialized vehicle frames.
      • Furniture & Fixtures: Designer chairs, tables, display racks, shelving units.
      • Industrial Machinery: Frames, support structures, conveyor components.
      • HVAC & Piping Systems: Ductwork, pipe routing, connection points.
      • Oil & Gas: Pipeline components, offshore structures.
      • Custom Fabrication Shops: Versatile solution for diverse client projects.

      Technical Specifications:

      FeatureSpecification
      Laser TypeFiber Laser
      Laser Power1kW - 12kW+ (Configurable, based on material/thickness)
      Max. Tube DiameterØ20mm - Ø350mm (Varies by model configuration)
      Max. Tube Length3m - 12m (Configurable)
      Max. Tube Weight200kg - 800kg (Varies by chuck/support system)
      Positional Accuracy±0.03mm
      Repeatability±0.02mm
      Cutting SpeedUp to 120m/min (Varies by material, thickness, and power)
      Supported Tube ShapesRound, Square, Rectangular, Oval, L/H/U Profiles, Angle Iron
      Control SystemIndustrial CNC Controller with Touchscreen Interface
      SoftwareCAD/CAM Integration, Auto-Nesting, Database Management
      Cooling SystemIntegrated Closed-Loop Water Chiller
      Power Supply3-Phase AC (Specifics vary by laser power)
      Safety FeaturesFull Enclosure, Safety Interlocks, Light Curtains, Emergency Stop
      ConnectivityUSB, Ethernet (for remote diagnostics/updates)

      Why Choose Our Laser Pipe & Tube Fabrication System?

      Invest in the future of metal fabrication. Our Laser Pipe & Tube Fabrication System isn't just a machine; it's a complete solution designed to elevate your production quality, reduce operational costs, and unlock new possibilities in design and manufacturing. With robust construction, cutting-edge technology, and comprehensive support, we empower your business to achieve unparalleled levels of precision and efficiency.

      Transform Your Fabrication Process Today!

      Contact us for a personalized consultation, demonstration, or to request a detailed quote. Let's build the future together.

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