Description

Medical Tubing Extrusion Line: Precision, Performance, and Compliance

This high-performance medical tubing extrusion line is engineered for the precise and efficient production of a wide range of medical-grade tubing. Designed to meet the stringent demands of the medical device industry, this system guarantees superior quality, consistency, and regulatory compliance.

Key Features:

• Versatile Extrusion Capabilities: Processes a broad spectrum of thermoplastic materials commonly used in medical applications, including PVC, silicone, polyurethane, Pebax®, and more. Easily adaptable to different tube diameters and wall thicknesses, allowing for flexible production runs. Supports single and multi-lumen tubing extrusion.
• Advanced Extruder Technology: Equipped with a high-precision, energy-efficient extruder featuring a modular design for easy maintenance and upgrades. Precise screw design optimizes melt homogeneity and minimizes material degradation, resulting in superior product quality.
• Precise Dimensional Control: Integrated laser-based diameter and wall thickness measurement systems ensure consistent product dimensions, minimizing waste and maximizing yield. Real-time data acquisition and process control allow for immediate adjustments, guaranteeing optimal product quality.
• Sterile Manufacturing Environment: Designed with hygiene in mind, the line incorporates features such as smooth surfaces, easily cleanable components, and optional cleanroom integration for aseptic production. Materials used comply with relevant biocompatibility standards.
• Automated Calibration and Control: A user-friendly, intuitive HMI (Human Machine Interface) provides complete control over all aspects of the extrusion process. Automated calibration procedures and process monitoring software streamline operations and minimize operator intervention.
• Advanced Cooling and Calibration System: Precisely controlled cooling systems ensure consistent cooling rates and prevent product deformation, guaranteeing dimensional accuracy and surface finish. The system includes advanced calibration units for optimizing tube properties.
• High-Speed Production: Achieves high production speeds while maintaining superior product quality and consistency, maximizing output and minimizing production costs.
• Customizable Configurations: Modular design enables customization to meet specific production requirements. Options include different die configurations, in-line printing capabilities, and specialized post-processing equipment.
• Regulatory Compliance: Designed and manufactured to meet all relevant international regulatory standards, including ISO 13485, FDA CFR 21 Part 11, and other relevant certifications, ensuring compliance throughout the entire production process.

Benefits:

• Increased Efficiency: Streamlined workflow and automated processes maximize production output and minimize downtime.
• Superior Quality: Precision engineering and advanced control systems ensure consistent, high-quality tubing.
• Reduced Waste: Precise dimensional control and minimal material degradation minimize waste and reduce production costs.
• Enhanced Flexibility: Adaptable to a wide range of materials and product configurations.
• Regulatory Compliance: Meets all relevant industry standards, eliminating regulatory hurdles.

Applications:

• Medical Tubing: IV tubing, catheters, blood transfusion tubing, drainage tubing, and more.
• Pharmaceutical Tubing: Drug delivery systems and packaging applications.
• Biotechnology Tubing: Laboratory and research applications.

Contact us today to discuss your specific requirements and receive a tailored quote.