Description

Back Tension HV Coil Winding Machine: Precision and Power for High-Voltage Applications

This high-performance Back Tension HV Coil Winding Machine is designed for the precise and efficient winding of high-voltage coils, offering unparalleled control and reliability for demanding applications. Ideal for manufacturers requiring superior quality and consistent results in the production of transformers, inductors, and other high-voltage components, this machine represents a significant advancement in coil winding technology.

Key Features:

• Precise Back Tension Control: The integrated back tension control system ensures consistent winding tension throughout the entire process, eliminating variations that can lead to coil imperfections and performance issues. This critical feature is especially important for high-voltage applications where even minor inconsistencies can have significant consequences. The tension is digitally adjustable and monitored in real-time for optimal control.
• High-Voltage Compatibility: Designed specifically for high-voltage applications, this machine incorporates safety features to protect both the operator and the components being wound. This includes insulated components, grounded chassis, and safety interlocks. Specific voltage ratings are customizable depending on application needs. (Please specify voltage requirements during ordering)
• Versatile Winding Capabilities: This machine accommodates a wide range of wire gauges and coil sizes, offering flexibility for diverse production requirements. The easily adjustable parameters allow for quick changeovers between different coil designs. The maximum wire gauge and coil diameter are specified in the technical specifications below.
• Robust and Durable Construction: Built with high-quality materials and precision engineering, this machine is designed for continuous operation in demanding industrial environments. Its robust construction ensures long-term reliability and minimizes downtime.
• User-Friendly Interface: The intuitive control panel provides clear and concise feedback, allowing for easy operation and monitoring of the winding process. Pre-programmed winding patterns and the ability to create custom programs simplify setup and operation.
• High-Speed Winding: The efficient motor and optimized winding mechanism enable high-speed production without compromising precision or quality. This significantly increases throughput and reduces production time.
• Data Logging and Reporting: The machine is equipped with data logging capabilities, allowing for tracking of key parameters such as winding tension, speed, and wire length. This data can be used for quality control, process optimization, and troubleshooting.

Applications:

• High-voltage transformers
• High-voltage inductors
• Medical devices
• Automotive components
• Industrial controls
• Power electronics

Technical Specifications:

• Maximum Winding Speed: (Specify speed in RPM or meters per minute)
• Maximum Wire Gauge: (Specify gauge)
• Maximum Coil Diameter: (Specify diameter)
• Power Supply: (Specify voltage and amperage)
• Dimensions: (Specify dimensions LxWxH)
• Weight: (Specify weight)
• Safety Standards: (List applicable safety standards)

Optional Accessories:

• Automated wire feed system
• Specialized bobbins for different coil types
• Advanced data acquisition and analysis software

Contact us today to discuss your specific requirements and receive a customized quote. Our experienced team is ready to assist you in selecting the optimal configuration for your high-voltage coil winding needs.