Description

Wound Core Transformer Coil Winding Machine: Precision and Efficiency Redefined

This high-performance Wound Core Transformer Coil Winding Machine is designed for the precise and efficient automated winding of transformer coils onto wound cores. Built for both high-volume production and demanding research & development applications, this machine offers unparalleled control and flexibility, significantly increasing output and reducing production costs.

Key Features:

• Precise Winding Control: Utilizing advanced stepper motor technology with closed-loop feedback, the machine ensures consistent and accurate coil winding, minimizing inconsistencies and errors. Parameters such as winding speed, tension, and layering are precisely controlled via a user-friendly touchscreen interface.
• Versatile Core Handling: Compatible with a wide range of wound core sizes and shapes, this machine accommodates diverse transformer designs. The quick-change core clamping system minimizes setup time and facilitates efficient transitions between different projects. Specifications regarding compatible core sizes are detailed in the technical specifications section below.
• Automated Winding Process: From the start to finish of the winding process, the machine operates largely autonomously, requiring minimal operator intervention. This significantly reduces labor costs and frees up personnel for other tasks.
• Tension Control System: A sophisticated tension control system maintains consistent tension throughout the winding process, preventing wire breakage and ensuring uniform coil density. This leads to improved transformer performance and reliability.
• User-Friendly Interface: The intuitive touchscreen interface provides real-time monitoring of all critical parameters, including winding speed, tension, and coil progress. Easy-to-navigate menus allow for quick adjustments and programming of custom winding parameters.
• Durable Construction: Constructed from high-quality materials, this machine is built to withstand the rigors of continuous operation. Robust components and precise engineering ensure long-term reliability and minimal downtime.
• Safety Features: Multiple safety features are incorporated into the design, including emergency stops, safety interlocks, and protective covers, to ensure the safety of the operator and protect the machine from damage.
• Data Logging & Reporting: The machine automatically logs critical data throughout the winding process. This data can be exported for analysis, providing valuable insights into production efficiency and coil quality.

Applications:

• Power Transformers: Ideal for winding coils for a wide range of power transformers used in various industries.
• Audio Transformers: Suitable for the precise winding of coils for audio applications requiring high fidelity and low distortion.
• Signal Transformers: Can be used to wind coils for signal transformers in telecommunications and other electronics applications.
• Research & Development: Provides a versatile platform for research and development of new transformer designs.

Technical Specifications:

• Power Supply: [Specify Voltage & Frequency]
• Motor Type: [Specify Motor Type and Power]
• Winding Speed: [Specify Range, e.g., 100-1000 RPM]
• Maximum Wire Diameter: [Specify Diameter]
• Compatible Core Sizes: [Specify dimensions and types]
• Dimensions (L x W x H): [Specify Dimensions]
• Weight: [Specify Weight]

Optional Accessories:

• [List optional accessories, e.g., different bobbin holders, wire feeders, etc.]

Contact us today for a quote and to discuss your specific transformer winding needs. We offer comprehensive technical support and training to ensure you get the most out of your new machine.