Description

Fully Automatic 6000 BPH Bottled Water Project: Turnkey Solution for High-Volume Production

This comprehensive turnkey project delivers a fully automatic bottled water production line capable of producing 6000 bottles per hour (BPH). Designed for high-efficiency and scalability, this solution is ideal for businesses seeking to establish or expand their bottled water operations. We handle everything from initial consultation and design to installation, training, and ongoing support.

Key Features & Specifications:

• Production Capacity: 6000 Bottles Per Hour (BPH) – Adjustable based on bottle size and type.
• Automation Level: Fully automatic, minimizing manual intervention and maximizing efficiency.
• Bottle Types: Adaptable to various bottle sizes and materials (PET, HDPE, etc.) – Specific bottle details will be discussed during consultation.
• Water Treatment System: Includes a robust multi-stage water purification system ensuring high-quality, safe drinking water. This typically includes:
  • Pre-filtration: Removing large particles and sediments.
  • Reverse Osmosis (RO): Removing dissolved solids, impurities, and contaminants.
  • UV Sterilization: Eliminating bacteria and microorganisms.
  • Ozone Treatment (Optional): Enhanced disinfection and oxidation.
  • Post-filtration: Polishing the water for optimal clarity and taste.
• Filling & Capping System: High-speed, precise filling and capping units ensuring consistent product quality and minimal spillage. Features include:
  • Automatic Bottle Feeding: Efficiently feeding bottles into the filling system.
  • Accurate Filling Mechanism: Precise filling to prevent overfilling or underfilling.
  • High-Speed Capping: Securely and quickly capping bottles.
• Labeling & Packaging System: Automated labeling and packaging systems for efficient product handling and presentation. Options include:
  • Self-adhesive Label Application: High-speed application of labels.
  • Shrink Wrapping or Cartoning: Protecting bottled water and improving presentation.
• Conveyor Systems: Efficient and reliable conveyor systems throughout the entire production line ensuring smooth product flow.
• PLC Control System: A sophisticated Programmable Logic Controller (PLC) manages the entire production process, monitoring performance, and providing real-time data analysis.
• Control Panel: User-friendly interface for easy operation and monitoring.
• Safety Features: Equipped with various safety features to protect operators and equipment.

Project Scope Includes:

• Detailed Project Design & Engineering: Customized to your specific requirements and site conditions.
• Equipment Procurement & Supply: Sourcing high-quality components and equipment from reputable manufacturers.
• Installation & Commissioning: Professional installation and testing of the entire production line.
• Operator Training: Comprehensive training for your personnel on operating and maintaining the equipment.
• After-Sales Support & Maintenance: Ongoing support and maintenance services to ensure optimal performance.

Optional Add-ons:

• Water Source Analysis & Assessment: Preliminary testing to determine the suitability of your water source.
• Clean Room Construction: Design and construction of a clean room environment to meet hygiene standards.
• Bottling Line Expansion: Future scalability options to increase production capacity as your business grows.

Benefits:

• High Production Capacity: Meet high demand with efficient production.
• Automated Processes: Reduce labor costs and increase efficiency.
• Consistent Product Quality: Maintain consistent product quality and reduce waste.
• Scalable Design: Easily adapt to future production needs.
• Return on Investment (ROI): Significant return on investment due to increased productivity and reduced operational costs.

Get a Customized Quote:

Contact us today to discuss your specific needs and receive a detailed project proposal tailored to your requirements. We’ll work with you to create a cost-effective and high-performing bottled water production line that meets your exact specifications.