Description

Demineralization (DM) Plant: High-Purity Water Production for Critical Applications

This Demineralization (DM) Plant delivers high-purity water, exceeding the stringent requirements of various industries. Designed for reliable operation and minimal maintenance, this plant is ideal for applications demanding the highest levels of water purity, such as:

• Pharmaceutical Manufacturing: Meeting USP <645> standards for Water for Injection (WFI) and purified water production.
• Power Generation: Providing ultra-pure water for boiler feedwater and cooling systems, minimizing scaling and corrosion.
• Electronics Manufacturing: Crucial for semiconductor fabrication, preventing defects and ensuring product quality.
• Chemical Processing: Supplying high-purity water for reagent preparation and critical processes.
• Laboratories: Essential for analytical testing and research requiring contaminant-free water.

Key Features and Benefits:

• Modular Design: Customizable to meet specific flow rate and purity requirements. Easily scalable for future expansion.
• Advanced Technology: Utilizes a combination of proven technologies, including:
  • Pre-treatment: Multi-stage filtration system removing sediment, suspended solids, chlorine, and organic matter. Options include multimedia filtration, activated carbon filtration, and ultrafiltration.
  • Ion Exchange: High-capacity strong acid cation (SAC) and strong base anion (SBA) resin beds effectively remove dissolved ions, ensuring exceptionally low conductivity.
  • Polishing: Optional final polishing stages such as mixed bed deionization (MBDI) or electrodeionization (EDI) to achieve ultra-low conductivity and extremely low total organic carbon (TOC) levels.
  • Reverse Osmosis (RO): Available as a pretreatment option or as a primary purification stage, significantly reducing total dissolved solids (TDS) prior to ion exchange.
• Automated Control System: PLC-based system provides precise control over the entire process, including flow rates, pressure, resin regeneration, and alarm monitoring. Provides real-time data and historical logging for efficient operation and maintenance.
• Efficient Regeneration: Optimized regeneration cycles minimize water and chemical consumption, reducing operational costs and environmental impact.
• Robust Construction: Built with high-quality materials and components, ensuring long-term durability and reliability.
• Compliance: Designed and manufactured to meet relevant industry standards and regulations, including GMP, FDA, and ISO certifications (specific certifications vary depending on configuration).
• Remote Monitoring (Optional): Enables remote monitoring and diagnostics, allowing for proactive maintenance and minimizing downtime.

Specifications: (These are examples and can be customized)

• Flow Rate: Customizable from 100 L/h to 10,000 L/h (or higher).
• Conductivity: < 0.1 µS/cm (typical, achievable levels depend on configuration).
• TOC: < 5 ppb (typical, achievable levels depend on configuration).
• Silica: < 5 ppb (typical, achievable levels depend on configuration).
• Pressure: Operates within a safe and efficient pressure range.

Customization Options:

• Flow Rate and Capacity: Tailored to your specific water demands.
• Pre-treatment Options: Customized to address your unique water source characteristics.
• Polishing Stage: Selection of the most suitable polishing technology for your required purity level.
• Automation and Control: Advanced features like remote monitoring and data logging.
• Materials of Construction: Selection of materials compatible with your specific application requirements.

Contact us today to discuss your specific requirements and receive a customized quotation for a Demineralization (DM) Plant designed to meet your needs.